Heat-transfer performance comparison between overlapped and woven spacers for membrane distillation

Sustainable production of fresh water from seawater desalination is a problem of crucial importance nowadays. Recently, some desalination technologies are taking advantage from the coupling with renewable resources. Among emerging technologies, Membrane Distillation (MD) is considered as one of the most promising as it can be easily powered by solar thermal energy or waste-heat. As an emerging technology, efforts are required to optimize MD unit geometry and operating conditions in order to reduce fresh water production specific cost. Temperature polarization phenomenon is a well-known detrimental effect for the MD process. Spacers are traditionally used to enhance mixing and shrink tempera…

Neutralization of acid and base solutions by Reverse Electrodialysis with Bipolar Membranes: a sustainable way to recover energy

The large amount of acidic wastewaters produced in various industrial processes can have a large economic and environmental impact. Companies producing waste acid solutions have to send them to specific sites for the neutralization with alkaline solutions. However, efforts have been devoted so far to promote the acid recovery or its reuse. In the perspective of a more circular manufacturing approach, the present work proposes for the first time the use of the novel Bipolar Membrane Reverse Electrodialysis technology as a viable on-site way to convert the chemical energy associated to the pH gradient of waste acid/base solutions into electrical energy. Bipolar Membrane Reverse Electrodialysi…

A novel Reverse Electrodialysis application to generate power from low-grade heat

A novel idea for the conversion of low-temperature heat into electricity is based on the generation of electricity from salinity gradients using a Reverse Electrodialysis (RED) device in a closed-loop system. In this concept a limited amount of artificial saline solutions can be used as the working fluids in a closed-loop. The solutions exiting from the RED unit are then regenerated, in order to restore the original salinity gradient, by means of a separation step, which uses low-temperature heat (40-100°C) as its energy source. A theoretical analysis of potentials of this technology is illustrated in the present work.

Bipolar membrane (reverse) electrodialysis acid/base flow battery for energy storage: a multi-scale model for increased efficiency

The renewable energy market is rapidly increasing. Most of renewable energy sources are intermittent, e.g. wind and solar among them. This has led to the need for new large scale energy storage systems. In this regard, the Acid/Base Flow Battery (AB-FB) represents an innovative, safe and sustainable way to store energy with high performances [1]. The energy density accumulated in an AB-FB, in the form of pH and salinity gradients, can theoretically reach 7 kWh/m8 which is higher than the values relevant to the most used technologies (e.g. pumped hydropower and compressed air). The core of the battery is the stack where two membrane separation processes are carried out: bipolar membrane elec…

Integrated modelling of membrane deformation, fluid dynamics and mass transfer in electromembrane processes

In recent years, water and energy supply issues have drawn the attention of the scientific community to electromembrane processes. Electrodialysis (ED) and Reverse Electrodialysis (RED) are two of the most attractive electromembrane technologies for water desalination and electric energy production from salinity gradients, respectively. In order to gain an important place in the industrial market, technological challenges on various aspects are involved in the optimization of these processes. In this context, profiled membranes exhibit interesting performance. However, the mechanical behavior of the membranes and its interaction with fluid dynamics has been poorly investigated so far. In me…

Exergy analysis of electrodialysis for water desalination: Influence of irreversibility sources

The increasing freshwater demand is pushing the development and adoption of desalination technologies. In this framework, electrodialysis has a consolidated role in brackish water desalination, but to make it competitive with other technologies for the desalination of more concentrated solutions (e.g., seawater), the specific energy consumption should be reduced. Exergy analysis provides a useful tool for determining the contribution of each thermodynamic inefficiencies on the process efficiency and the specific energy consumption. In this regard, this paper presents an exergy analysis of the electrodialysis process. A 1-D model is used for evaluating the performance of industrial-scale sys…

A multi-scale tool for simulating electrodialysis with bipolar membranes systems

In recent years, the global capacity of the desalination industry has increased to address freshwater scarcity, with reverse osmosis established as the leading technology. Brine disposal is a major issue due to the environmental impacts. However, novel brine management methods are oriented by (near) Zero Liquid Discharge strategies towards waste disposal minimization and resource recovery. In this context, ElectroDialysis with Bipolar Membranes (EDBM) can be utilised to valorise and, thus, repurpose the waste brine, thereby producing valuable chemicals, such as acid and base solutions, and recovering desalted water. However, the EDBM system must be carefully designed to meet the process req…

Brackish water off-grid desalination systems for developing countries

The REvivED water project aims to contribute to overcoming the drinking water challenge through desalination technology. The goal is to produce safe and affordable drinking water with a significantly reduced energy consumption compared to the current state-of-the-art technology. The overall project comprises several systems and applications with twelve pilots in total, ranging from Electrodialysis (ED) small systems for brackish water desalination to larger scale hybrid (RED/ED-RO) systems for sea water desalination. Specific attention is devoted to develop energy efficient and robust brackish water desalination systems for application in developing countries. To reduce the energy consumpti…

A validated multi-scale model of a novel electrodialytic acid-base flow battery

Electrical energy storage is crucial for a deeper penetration of intermittent renewable energies, e.g. solar and wind. The Acid/Base Flow Battery (AB-FB) is a novel, sustainable, environmental-friendly storage technology with high energy density1. The process is based on reversible electrodialytic techniques that convert the electrical energy in the chemical energy associated to pH gradients and vice versa. The bipolar membrane electrodialysis process operates in the charge phase, while the bipolar membrane reverse electrodialysis in the discharge phase. The stack consists of repetitive units, called triplets, made up of an anion-exchange membrane, a bipolar membrane, and a cation-exchange …

CFD Simulation of Mass Transfer Phenomena in Spacer Filled Channels for Reverse Electrodialysis Applications

Salinity Gradient Power via Reverse Electrodialysis is a topic of primary importance nowadays. It allows getting energy from the “controlled” mixing of solutions at different salt concentration. The performance of this technology depends on many factors such as: components properties (i.e. membranes, spacers, electrodes), stack geometry, operating conditions and feeds features. Concentration polarization phenomena may significantly affect the actual membrane potential, thus reducing the gross power produced. On the other hand, C-polarization phenomena may significantly be reduced by suitably choosing the hydrodynamic regime within the stack. Such a choice may in turn significantly require h…

Optimization study of acid-base flow battery stacks with monopolar and bipolar membranes

The Acid-Base Flow Battery (AB-FB) is a novel technology for energy storage. It is based on reversible electrodialytic techniques with ion-exchange membranes. The kye elements are the bipolar membranes, which convert electrical energy in the form of pH gradients and vice versa. Despite the promising results of few experimental studies, the AB-FB potential has been poorly explored so far. This work presents an optimization study of the AB-FB. It was performed by a multi-scale process model previously developed (gPROMS Model Builder® environment) and experimentally validated. A two-objective optimization was conducted by maximizing the Net Round Trip Efficiency and the Net Power Density in th…

Hierarchical modelling of electrodialysis desalination process

In recent years, thanks to the development of ion exchange membranes (IEMs) manufacturing industry, Electrodialysis (ED) is spreading as a viable alternative to the more common membrane desalination processes. Therefore, many research efforts have been recently devoted to studying this process both via experimental and modelling activities. In the present work a novel mathematical model for ED was developed using a multi-scale approach. This method allows to build a hierarchical simulation tool that is able to gauge the impact of all the phenomena involved in the process. The lower-hierarchy model describes the behaviour of the elementary unit of an ED stack, namely cell pair. This model is…

Two-dimensional model of cross-flow electrodialysis units for the assessment of membrane deformation effects on the process performance

Process modelling of a novel acid-base flow battery based on bipolar-membranes

The storage of electrical energy is crucial for a deeper penetration of renewable energies with intermittent nature, e.g. solar and wind energy. The Acid/Base Flow Battery (AB-FB) is a novel, sustainable, environmental-friendly storage technology with high energy density of the electrolyte solutions. The process is based on reversible electrodialytic techniques with bipolar membranes, which convert the electrical energy in the chemical energy associated to pH gradients and vice versa. The charge phase is a bipolar membrane electrodialysis process, while the discharge phase is a bipolar membrane reverse electrodialysis process. The stack consists of several repetitive units, called triplets,…

RED Heat-to-Power: conversione di calore di scarto in energia elettrica mediante elettrodialisi inversa a ciclo chiuso

La produzione di energia da gradienti salini si sta affermando come una valida alternativa alle tradizionali fonti di energia rinnovabili. In particolare l’elettrodialisi inversa (RED) è di certo tra le tecnologie più promettenti per effettuare la conversione di gradienti salini in energia utile. Un recente sviluppo è l’utilizzo del processo RED a ciclo chiuso con soluzioni saline artificiali, nel quale le soluzioni in uscita dall’unità RED vengono rigenerate all’interno di un’unità di rigenerazione termica, che ripristina il gradiente salino iniziale. L’utilizzo del sistema a ciclo chiuso premette dunque di convertire calore a bassa temperatura (e.g. calore di scarto a T <70-100°C) in e…

A multi-physics modelling tool for Reverse Electrodialysis

In this work, a multi-physics modelling approach has been developed for the RED process.

Application of computational fluid dynamics technique in membrane distillation processes

This Chapter illustrates the application of CFD to spacer-filled channels for membrane distillation. The topics discussed cover finite volume grids and grid independence, the unit-cell treatment of spatially periodic net spacers, and the dependence of flow and thermal fields and overall performance parameters (pressure drop and mean heat transfer coefficients) upon geometry and operating conditions (Reynolds number, flow attack angle, pitch-to-height ratio, spacer thermal conductivity, thermal boundary conditions, and one-side vs. two-side heat transfer).

Coupling CFD simulation with a simplified process model for reverse electrodialysis units

Salinity gradient between two solutions is a renewable source of energy. Among the technologies able to exploit the salinity gradient, reverse electrodialysis (RED) is an electrochemical process for electrical power generation through direct conversion. Ion exchange membranes, piled alternately and separated by net spacers or membrane profiles, are the key elements of a RED stack. A multiplex phenomenology occurs in RED units; Ohmic and non-Ohmic (due to concentration changes) voltage losses and pressure drop are the main issues, and the membrane/channel configuration is crucial for the stack performance. In this framework, mathematical modelling can be a powerful tool for predictive purpos…

Application of computational fluid dynamics technique in electrodialysis/reverse electrodialysis processes

This Chapter treats the application of CFD technique in ED/RED processes. CFD simulations are able to predict flow and mass transfer in channels filled with spacers or membrane profiles, by providing dimensionless correlations useful for process models. At a larger scale, manifolds of the stack and inlet/ outlet zones of the channel can be simulated. Numerical models can include the computation of the electrical potential, thus characterizing the process performance. Direct numerical simulations can elucidate the complex phenomenology of overlimiting transport and of chaotic electrokinetic flows.

Influence of bundle porosity on shell-side hydrodynamics and mass transfer in regular fiber arrays: A computational study

CFD predictions of the effects of a fiber bundle porosity on shell-side hydrodynamics and mass transfer under conditions of steady laminar flow were obtained. Fluid was assumed to flow around regular hexag-onal or square arrays of cylindrical fibers of different pitch to diameter ratios, yielding bundle porosities ranging from the theoretical minimum up to similar to 1. A large number of axial, transverse and mixed flow combinations were simulated by letting the axial and transverse flow Reynolds numbers and the trans-verse flow attack angle vary. Both fully developed and developing conditions (entrance effects) were con-sidered. The continuity and momentum equations, along with a transport…

A process model of electrodialysis including membrane deformation effects

Electrodialysis (ED) is an electro-driven process that makes use of ion exchange membranes (IEMs) under an applied electric field. The main application of ED is the desalination for drinking water production. A transmembrane pressure (TMP) distribution may arise in ED stacks due to an uneven pressure distribution in the two fluid channels, thus causing membrane/channel deformation and flow redistribution. This can occur in large-scale non-parallel configurations, e.g. crossflow arrangements. Detrimental effects of membrane deformation have widely been studied with reference to several membrane processes. However, this aspect has been neglected in ED applications. In this work, a novel proce…

Mass transfer in channels in the presence of wall transpiration

Mass transfer to or from transpiring walls is studied. Examples from different fields of engineering, notably involving membrane processes, are illustrated, and analogies or differences with respect to heat transfer problems are discussed. With special reference to plane channel flow, suitable dimensionless parameters are introduced, and the dependence of the Sherwood number upon these parameters is computed by a number of approaches of different complexity, from two-dimensional CFD to simple algebraic correlations.

Lab-scale experiments on a novel acid/base electrodialytic flow battery with bipolar membranes

Electrical energy storage has a key role in the development and diffusion of renewable energy technologies. The Acid/Base Flow Battery is an innovative process to store electrical energy in the form of pH and salinity gradients via electrodialytic reversible techniques based on the use of bipolar membranes. During the charge phase, the unit produces acid and alkaline solutions by applying an electric field, during the discharge phase, converts the pH gradient into electrical energy. In this work, several experimental tests were performed in a 10×10 cm2 laboratory-scale unit fed with HCl, NaOH and NaCl solutions, in order to characterize the battery and assess its performance. The effect of …

Ion Exchange Membrane deformation and its relevance in Reverse ElectroDialysis

Reverse electrodialysis (RED) is an innovative electro-membrane technology for electric energy generation from two salt solutions with different concentration. This different concentration is the driving force to a selective movement of ions from the concentrate channel to the dilute one oriented by Ion Exchange Membranes (IEMs). Typically, RED stack are made by piling alternatively cation exchange membranes and anion exchange membranes with the aid of spacers or profiles built on the membrane surface. Two electrodic compartments are placed at the two ends of the stack, where the ion flux generated is converted into an electric current able to circulate through an external load connected to…