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RESEARCH PRODUCT

An Inverse Approach for the Design of the Optimal Preform Shape in Cold Forging

Fabrizio MicariR. Di Lorenzo

subject

Engineering drawingEngineeringbusiness.product_categoryProduct designbusiness.industryMechanical EngineeringProcess (computing)Mechanical engineeringProcess designFunction (mathematics)Industrial and Manufacturing EngineeringForgingFlash (manufacturing)Product (mathematics)Die (manufacturing)business

description

Abstract In closed die forging the preform design plays a critical role for the success of the process: in fact it must ensure that in the finishing step the desired product is obtained without shape defects such as underfilling or folding and with a minimum material loss into the flash. In the paper an inverse approach is applied to the preform shape optimization problem: the method permits to evaluate a response function which links the set of parameters defining the preform shape with the fulfillment of the product design specifications. The proposed approach has been applied to a closed die forging process aimed to the production of a C-shape component, and has allowed to determine the optimal preform geometry which ensures the complete filling of the die cavity.

https://doi.org/10.1016/s0007-8506(07)62815-7