6533b853fe1ef96bd12ac137

RESEARCH PRODUCT

Influence of the channel design on the heat and mass exchange of induction channel furnace

Egbert BaakeM. KirpoS. PavlovsAndris Jakovics

subject

EngineeringElectromagnetic modelsLarge Eddy simulation methodsChannel geometryHeat and mass transferDewey Decimal Classification::600 | Technik::620 | Ingenieurwissenschaften und MaschinenbauMechanical engineeringInductorTemperature measurementModellingMetallurgical industryChannel designExperimentWood's metalMass transferLow temperaturesIndustryMass transferWood's metalElectrical and Electronic Engineeringddc:510Low frequency oscillationsMass exchangeTemperature measurementbusiness.industryApplied MathematicsThree dimensionalFurnaceMechanicsDesign/methodology/approachDewey Decimal Classification::500 | Naturwissenschaften::510 | MathematikComputer Science ApplicationsComputational Theory and MathematicsFlow velocityThree-dimensional (3D)Casting (metalworking)Numerical modellingMetallurgySimulation modelddc:620businessSimulationCommunication channelLarge eddy simulationNumerical analysis

description

PurposeThe purpose of this paper is to present in‐depth numerical modelling of heat and mass exchange in industrial induction channel furnace (ICF).Design/methodology/approachThe turbulent heat and mass exchange in the melt is calculated using a three‐dimensional (3D) electromagnetic model and a 3D transient large eddy simulation method. The simulation model has been verified by flow velocity and temperature measurements, which were carried out using an industrial sized channel inductor operating with Wood's metal as a low temperature model melt.FindingsThe ICF is well‐established for melting, holding and casting in the metallurgical industry. But there are still open questions regarding the heat and mass exchange in the inductor channel itself and between the channel and the melt bath. Different new designed channel geometries have been investigated numerically in order to find an optimized shape of the channel, which leads to an improved heat and mass transfer.Originality/valueLong‐term computations for the industrial ICF have been performed. Low frequency oscillations of the temperature maximum and its position in the ICF channel are considered.

10.15488/2735http://www.repo.uni-hannover.de/handle/123456789/2761