Search results for " STIR"
showing 10 items of 246 documents
FEM based prediction of phase transformations during Friction Stir Welding of Ti6Al4V titanium alloy
2013
Abstract Friction Stir Welding (FSW) is a solid state welding process patented in 1991 by TWI; initially adopted to weld aluminum alloys, it is now being successfully used also for high resistant materials. Welding of titanium alloys by traditional fusion welding techniques presents several difficulties due to high material reactivity with oxygen, hydrogen, and nitrogen with consequent embrittlement of the joint. In this way FSW represents a cost effective and high quality solution. The final mechanical properties of the joints are strictly connected to the microstructural evolutions, in terms of phase change, occurring during the process. In the paper a 3D FEM model of the FSW welding proc…
Influence of activated carbon on performance and microbial communities in the treatment of solvent pollutant mixtures in a continuous stirred tank re…
2020
The influence of the addition of granular activated carbon (GAC) on the anaerobic treatment of wastewater with a mixture of ethanol and 1-ethoxy-2-propanol (E2P), which are typical pollutants from the flexographic/printing industry, was evaluated. For this purpose, the reactor performance and microbial community in two continuous stirred tank reactors (CSTRs), i.e. control and GAC supplemented, were assessed. Both reactors, seeded with anaerobic granular biomass, showed similar global performance (RE > 93%), except after organic load shocks and after E2P addition. GAC supplementation substantially enhanced the response of the biological system to organic load shocks and reduced the acclimat…
Matrix algebras with degenerate traces and trace identities
2022
In this paper we study matrix algebras with a degenerate trace in the framework of the theory of polynomial identities. The first part is devoted to the study of the algebra $D_n$ of $n \times n$ diagonal matrices. We prove that, in case of a degenerate trace, all its trace identities follow by the commutativity law and by pure trace identities. Moreover we relate the trace identities of $D_{n+1}$ endowed with a degenerate trace, to those of $D_n$ with the corresponding trace. This allows us to determine the generators of the trace T-ideal of $D_3$. In the second part we study commutative subalgebras of $M_k(F)$, denoted by $C_k$ of the type $F + J$ that can be endowed with the so-called st…
An Innovative Friction Stir Welding Based Technique to Produce Dissimilar Light Alloys to Thermoplastic Matrix Composite Joints
2016
Abstract Aluminum sheets can be joined to composite materials with different techniques. Each of them has advantages and weak points over the others. In literature, new techniques and patents are continuously developed to overcome these difficulties. In the paper a new Friction Stir Welding based approach is proposed to mechanically join AA6082-T6 to self-reinforced polypropylene. The aluminum sheet is pre-holed along both the sides of the weld line. A pinless tool generates the heat and pressure needed to activate back-extrusion of the composite. Joints have been produced with varying hole diameter and pitch. The mechanical resistance of the joint has been evaluated and the different failu…
On the thermo-mechanical loads and the resultant residual stresses in friction stir processing operations
2008
In friction stir welding and processing both a thermal flux and a mechanical action are exerted on the material determining metallurgical evolutions, changes in the mechanical behaviour and a complex residual stress state. In the paper, the metallurgical changes are examined through numerical simulation and experiments to highlight and distinguish the effects of thermal and mechanical loadings. A particular focus is made on the residual stresses generated during the stir processing of AA7075-T6 aluminium blanks. The predictions of FE model are validated by experimental measurements. Lastly, this paper presents an in-process quenching of the processed blanks for improved mechanical propertie…
Design and development of a new machine tool for continuous friction stir extrusion
2023
In the present paper the Continuous Friction Stir Extrusion process (CFSE), derived from the already known Friction Stir Extrusion (FSE), is proposed for effective solid-state recycling of metal scraps. A new dedicated machine tool was designed and developed. A Lagrangian implicit thermomechanical numerical model was set up and used to determine the proper ranges of the most relevant process parameters. An effective case study is proposed, involving the actual extrusion of a recycled wire in a continuous way. Metallurgical observations and mechanical characterization tests were carried out on the obtained specimen showing the potential of the process and its industrial feasibility.(c) 2023 …
Numerical Simulation of Friction Stir Welding by Natural Element Methods
2008
In this work we address the problem of numerically simulating the Friction Stir Welding process. Due to the special characteristics of this welding method (i.e., high speed of the rotating pin, very large deformations, etc.) finite element methods (FEM) encounter several difficulties. While Lagrangian simulations suffer from mesh distortion, Eulerian or Arbitrary Lagrangian Eulerian (ALE) ones still have difficulties due to the treatment of convective terms, the treatment of the advancing pin, and many others. Meshless methods somewhat alleviate these problems, allowing for an updated Lagrangian framework in the simulation. Accuracy is not affected by mesh distortion (and hence the name mes…
Meshless Simulation of Friction Stir Welding
2007
This paper encompasses our first efforts towards the numerical simulation of friction stir welding by employing a Lagrangian approach. To this end, we have employed a meshless method, namely the Natural Element Method (NEM). Friction Stir welding is a welding process where the union between the work pieces is achieved through the extremely high deformation imposed by a rotating pin, which moves between the two pieces. This extremely high strain is the main responsible of the difficulties associated with the numerical simulation of this forming process. Eulerian and Arbitrary Lagrangian-Eulerian (ALE) frameworks encounter difficulties in some aspects of the simulation. For instance, these ap…
Residence Time Distribution of Solid Particles in a High-Aspect Ratio Multiple-Impeller Stirred Vessel
2003
Despite its importance, experimental information on the Residence Time Distribution (RTD) of solid particles in continuous-flow stirred vessels is still scant. In this work, experimental data on particle RTD in a high-aspect-ratio vessel stirred by three equally-spaced Rushton turbines, was obtained by means of a special technique named Twin System Approach (TSA). Quite surprisingly, results indicate that, among the various possibilities that could have been devised (e.g. 6, or 3, or 1 ideal tanks in series), the flow model closest to reality for the particle phase, at least in the experimental range here investigated, is that of a single perfectly stirred vessel.
Modello Esplicito Per La Resistenza A Taglio Di Travi In C.A. Con Armature Trasversali Disposte Secondo Due Giaciture
2016
An analysis oriented mechanical model for shear strength evaluation of rc beams with transversal reinforcement with two different inclination, that required a numerical analysis, is tuned into a design oriented analytical model that can be handy utilized for practical design.