Search results for "ESHAP"
showing 10 items of 20 documents
Geometrical deviation of end-of-life parts as a consequence of reshaping by single point incremental forming
2021
AbstractPutting in place circular economy strategies is an urgent challenge to face. In this scenario, manufacturing processes play a relevant role as efficient material reuse enabler. Scientists have to make an effort either to find new process or to rethink old process to reprocess end-of-life (EoL) component to recover both material and functions. In this paper, single point incremental forming (SPIF) process is used for reshaping sheet metal EoL components. The entire process chain was replicated including both deep drawing process (to imitate the end-of-life component) as well as SPIF operations (to obtain the reshaped components). The geometrical deviation as a consequence of SPIF ope…
Manufacturing processes as material and energy efficiency strategies enablers: The case of Single Point Incremental Forming to reshape end-of-life me…
2021
Abstract Making materials consumes about 21% of the global energy demand; concerning metals production, it accounts for about 8% of total global energy consumption. Circular economy strategies such as longer life, more intense use, repair, product upgrades, modularity, remanufacturing, component reuse, and open/closed-loop recycling are strategies to put in place urgently to reduce the environmental impact of raw material production. Although recycling of metals is the most used strategy and is being improved in terms of efficiency, it is mandatory moving towards more virtuous circular economy strategies, such as product/component reuse. In this paper a novel reuse strategy for sheet metal …
Re-forming end-of-life components through single point incremental forming
2020
Abstract Applying Circular Economy strategies is mandatory to face material demand while minimizing the environmental impact. Manufacturing processes are to be thought as means to enable material/component reuse strategies. This paper presents the suitability of Single Point Incremental Forming (SPIF) to re-form End-of-life sheet metal components. Deep drawing followed by SPIF process on aluminium alloys were carried out to simulate reforming processes chain. The resulting thinning and strain distributions were experimentally analysed for different configurations. The research proves that the local action and enhanced formability nature of SPIF allow non-homogeneously thinned and reduced fo…
On the effectiveness of spif process to re-form end-of-life components as compared to conventional forming approach
2021
Manufacturing processes have a significant impact on global energy consumptions. The recovery of materials and functions for the implementation of the Circular Economy principle needs to be focused on either, by utilizing new techniques or the rethinking of old processes to rework End-of-Life (EoL) components. Previous researches have shown Single Point Incremental Forming (SPIF) process as a good alternative for sheet metal EoL components reuse by their reshaping. In this article, the authors aim to study the effectiveness of the SPIF processes by comparing its reshaping performance with other, more conventional forming processes. An initial Deep Drawing (DD) process was performed to imita…
Understanding formability and geometrical accuracy of SPIF process used as reshaping approach
2021
Putting in place Circular Economy strategies is an urgent action to be undertaken. Manufacturing processes play a relevant role as efficient material reuse enabler. Scientists have to make an effort either to find new process or to rethink old process to reprocess End-of-life (EoL) components to recover both material and functions. In this paper, Single Point Incremental Forming (SPIF) process is used for reshaping sheet metal EoL components. Deep drawing process as well as uniaxial pre-straining (to imitate the End-of-Life component) followed by SPIF operations (to obtain the reshaped components) are set- up and implemented to form and reform aluminum sheet metal components. As the authors…
An energy efficiency analysis of single point incremental forming as an approach for sheet metal based component reuse
2020
Producing materials causes about 25% of all anthropogenic CO2 emissions. Metals play a significant role, steel and aluminum account for 24% and 3% of worldwide material related emissions respectively. Fostering resources efficiency strategies in the field of sheet components could lead to a significant environmental impact reduction. Reshaping could be one of the most efficient strategy to foster material reuse and lower the environmental impact due to material production. Specifically, for aluminum recycling, the overall energy efficiency of conventional route is very low and, more importantly, permanent material losses occur during re-melting because of oxidation. The present paper aims a…
An exploratory study for analyzing the energy savings obtainable by reshaping processes of sheet metal based components
2017
Abstract Producing materials causes about 25% of all anthropogenic CO2 emissions. Reshaping could be one of the most efficient strategy to foster material reuse and lower the environmental impact due to material production. Sheet metal forming processes can be applied to reshape sheet metal based component. This research field is still almost unexplored and the actual environmental impact saving potential has not been quantified. The present paper aims at starting to cover this research gap, a modeling effort to quantify the environmental impact saving of reshaping is proposed. Primary energy demand for conventional recycling and reshaping are quantified and compared. Primary energy savings…
Free-surface shape in unbaffled stirred vessels: Experimental study via digital image analysis
2013
There is a growing interest in using unbaffled stirred tanks for addressing a number of processing needs such as low shear damage (sensitive biocultures), low attrition (solid–liquid applications), deep-cleaning/sterilization (pharmaceutical applications). The main feature of uncovered, unbaffled stirred tanks is highly swirling motion of the fluid that results in a deformation of the free liquid surface. At sufficiently high agitation speeds the resulting whirlpool reaches the impeller and gives rise to a gas–liquid dispersion, so leading to the formation of a dispersion without the use of gas-sparger; the so-called self-inducing operation of the vessel. In this work, digital image analysi…
Study of the implementation of SPIF as a Reshaping strategy in terms of formability and accuracy performance
2022
The adaption of circular economy strategies has become increasingly necessary in current times. Researches need to be addressed on finding alternative processes or the modification of the existing processes in order to reprocess End-of-Life (EoL) components and consequently recover both materials and their functions. This research paper focuses on the use of single point incremental forming (SPIF) process for the Reshaping of sheet metal EoL components. Uniaxial and biaxial pre-straining was performed on AA5754 sheets to imitate an end-of-life component, and SPIF operations were carried out so as to obtain reshaped components. In previous works, the authors have proven the technical feasibi…
Lambda(1405) poles obtained from pi(0)Sigma(0) photoproduction data
2013
We present a strategy to extract the position of the two Lambda(1405) poles from experimental photoproduction data measured recently at different energies in the gamma p -> K+pi(0)Sigma(0) reaction at Jefferson Laboratory. By means of a chiral dynamics motivated potential with free parameters, we solve the Bethe-Salpeter equation in the coupled channels (K) over barN and pi Sigma in isospin I = 0 and parametrize the amplitude for the photonuclear reaction in terms of a linear combination of the pi Sigma -> pi Sigma and (K) over barN -> pi Sigma scattering amplitudes in I = 0, with a different linear combination for each energy. Good fits to the data are obtained with some sets of parameters…