Search results for "Forming"
showing 10 items of 1719 documents
From equilibrium to steady state: The transient dynamics of colloidal liquids under shear
2008
We investigate stresses and particle motion during the start up of flow in a colloidal dispersion close to arrest into a glassy state. A combination of molecular dynamics simulation, mode coupling theory and confocal microscopy experiment is used to investigate the origins of the widely observed stress overshoot and (previously not reported) super-diffusive motion in the transient dynamics. A link between the macro-rheological stress versus strain curves and the microscopic particle motion is established. Negative correlations in the transient auto-correlation function of the potential stresses are found responsible for both phenomena, and arise even for homogeneous flows and almost Gaussia…
Beta forging of Ti-6Al-4V: Microstructure evolution and mechanical properties
2013
Titanium alloys are finding an increasing use in the aeronautical field, due to their characteristics of high mechanical properties, lightness and corrosion resistance. Moreover these alloys are compatible with the carbon fibre reinforced plastics that are also finding a wide use in the aeronautical field. On the other hand the use of these alloys implies some drawbacks, for example titanium alloys are often considered more difficult to form and generally have less predictable forming characteristics than other metallic alloys such as steel and aluminum. In this paper was studied both the microstructure evolution and the mechanical properties of a Ti-6Al-4V rolled bar after hot forging. The…
Sheet metal forming of titanium blanks using flexible media
1998
Abstract Sheet metal forming processes using flexible media are increasingly utilized in the industrial practice due to the relatively low tooling cost. In the present investigation, a rubber forming process is applied to the manufacturing cycle of a titanium alloy component for acoustic tweeters. The proposed process allows a reduction in manufacturing costs and production time since it permits the elimination of some joining operations. The FEM analysis has permitted the definition of the optimal process parameters and tooling geometry. Accordingly, several components have been produced; the achieved quality level is comparable with the one obtained utilizing the conventional technology a…
Analysis of Material Formability in Incremental Forming
2002
Abstract Incremental forming is an innovative sheet metal forming technology in which a blank is plastically deformed through the progressive action of a small-size punch, whose movement is governed by a CNC machine. In this way the tool locally deforms the material through an almost pure stretching deformation mechanics. The paper is focused on material formability in incremental forming. Several tests were developed, aimed to the achievement of different straining conditions in the material and consequently to the determination of Forming Limit Diagrams for progressive forming operations. The features and the application of such FLD are discussed in the paper.
Ni-Based Catalysts for Low Temperature Methane Steam Reforming: Recent Results on Ni-Au and Comparison with Other Bi-Metallic Systems
2013
Steam reforming of light hydrocarbons provides a promising method for hydrogen production. Ni-based catalysts are so far the best and the most commonly used catalysts for steam reforming because of their acceptably high activity and significantly lower cost in comparison with alternative precious metal-based catalysts. However, nickel catalysts are susceptible to deactivation from the deposition of carbon, even when operating at steam-to-carbon ratios predicted to be thermodynamically outside of the carbon-forming regime. Reactivity and deactivation by carbon formation can be tuned by modifying Ni surfaces with a second metal, such as Au through alloy formation. In the present review, we su…
Scalable manufacturing of fibrous nanocomposites for multifunctional liquid sensing
2021
This research is supported by the Advanced Manufacturing Program (No. 1927623) from the National Science Foundation and by the McIntire-Stennis Cooperative Forestry Research Program (No. 1020630) from the USDA National Institute of Food and Agriculture. The authors also thank WestRock Paper Company for donated the wood pulp used in this research. Open access funding is enabled and organized by CERN. Cellulose-based paper electronics is an attractive technology to meet the growing demands for naturally abundant, biocompatible, biodegradable, flexible, inexpensive, lightweight and highly miniaturizable sensory materials. The price reduction of industrial carbon nanotube (CNT) grades offers op…
Synthesis of bulk FeAl nanostructured materials by HVOF spray forming and Spark Plasma Sintering
2006
Abstract This paper examines the efficiency of two consolidation processing techniques: High Velocity Oxy-Fuel (HVOF) spray forming and Spark Plasma Sintering (SPS) to obtain bulk nanostructured materials from an Y 2 O 3 reinforced Fe–40Al (at.%) milled powder. The microstructures of the sintered end-products were characterized by Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM) in order to gain new insights in their microstructure formation mechanisms. HVOF spray forming is more effective to retain fine nanograins, in particular within retained unmelted powder particles. The drawbacks of this technique are that it inevitably leads to a high fraction of porosity…
Laboratory Tests for Assessing the Reliability and Durability of Innovative Cold-Glued 3D Glass Building Subcomponents
2020
The paper shows the results of analyses of the behavior of an innovative subcomponent made of two glass shells and a plastic thermal belt interfaced with a resin-based adhesive, in order to define the plastic material–adhesive combination able to guarantee compliance with the requirements related to mechanical strength, thermoacoustic insulation, dimensional stability, material compatibility, and durability. Two different types of ultraviolet (UV)-curing adhesive were used to establish the best plastic–adhesive combination. A study of the mechanical behavior and the reliability over time of the bonded assembly was conducted by performing accelerated weathering tests and tensile tests on 30 …
A depth dependent analytical approach to determine material breaking in SPIF
2007
Formability is a relevant issue in Single Point Incremental Forming (SPIF) process since it is one of the main point of strength together to the possibility to avoid any dedicated die. Several researches agree that, depending on working material and process parameters, in SPIF operations there is a threshold slope of the wall that cannot be overcame without material breaking. If deep Incremental Forming is taken into account, despite the previous statement it is possible to demonstrate that, when the threshold angle is imposed, there is a relation between the actual workpiece depth and the material breaking approaching. In this paper, the latter relationship was investigated and formally de…
Development of Magnetic Field-Assisted Single-Point Incremental Forming
2021
Single Point Incremental Forming (SPIF) has recently introduced the concept of material formability enhancement through localized deformation. Since material is processed by means of a pin tool attached to spindle, physical interference (especially in vertical direction) limits attainable shapes with the conventional process. The aim of the following work is to increase the variety of achievable geometries with SPIF through in-process magnetic field assistance. An innovative configuration managing SPIF tool movement using magnetic force is proposed. With this in mind, a magnet configuration was designed to generate a vertical load able to plastically deform a 0.5 mm thick AA1100 aluminum sh…