Search results for "Machine tool"
showing 10 items of 30 documents
A Virtual Milling Machine Model to Generate Machine-Monitoring Data for Predictive Analytics
2015
Real data from manufacturing processes are essential to create useful insights for decision-making. However, acquiring real manufacturing data can be expensive and time consuming. To address this issue, we implement a virtual milling machine model to generate machine monitoring data from process plans. MTConnect is used to report the monitoring data. This paper presents (1) the characteristics and specification of milling machine tools, (2) the architecture for implementing the virtual milling machine model, and (3) the integration with a simulation environment for extending to a virtual shop floor model. This paper also includes a case study to explain how to use the virtual milling machin…
Analysis of Energy Efficiency of Different Setups Able to Perform Single Point Incremental Forming (SPIF) Processes
2014
Abstract Production processes, as used for discrete part manufacturing, are responsible for a substantial part of the environmental impact of products, but are still poorly documented in terms of environmental impact. The present paper proposes an energy analysis of single point incremental forming processes (SPIF). The electrical energy consumption of two different setups have been considered and compared. In particular the power demand of one of the most used machine tools architecture able to perform SPIF process, namely a CNC milling machine, has been measured. The obtained results have been compared with the ones obtained for an innovative high speed incremental forming processes perfo…
A comprehensive analysis of electric energy consumption of single point incremental forming processes
2014
Abstract Production processes, as used for discrete part manufacturing, are responsible for a substantial part of the environmental impact of products, but are still poorly documented in terms of environmental impact. The present paper proposes a comprehensive energetic analysis of Single Point Incremental Forming Processes (SPIF). The three most commonly used machine tool architectures able to perform SPIF operations have been taken into account: a CNC milling machine, a six-axes robot as well as the dedicated AMINO machine tool were analyzed from an electrical energy consumption point of view. For all the setups, a working cycle time study and power study were performed. Moreover the cont…
Motion control of medium size CNC machine-tools-A hands-on approach
2012
This paperwork presents an integrated approach based upon simulation and experimental work for reducing the positioning errors of a small to medium size CNC machine-tools. The approach is intended to be used at the shop-floor level and therefore it is based upon a straight-forward model of the feed drive. The model was particularized with specific data from a CNC milling machine and simulation techniques were used to predict the behavior of the system. Only the control parameters of the feed drive which may be altered by the user, without modifying the structure of the CNC controller were taken into consideration and tuned. Simulation results and experimental data gathered before and after …
Improving Maintenance Activities of Machine Tools
2013
The paper follows the current trends in the field of maintenance, proposing approaches that fit in the concept of Total Productive Maintenance (TPM). First it is presented a new proposal for tracking in-service machine tools. This is based on the identification of three operating states: good running condition, state of repair and stationary state. During the stationary state there are differentiated two distinct types of stops: natural stays and unproductive stays (those who often produce considerable losses). Based on the information contained in the records made for tracking the operation of machine tools there are proposed formulas for calculating some operational indicators and practic…
Motion control systems for machine tools - a mechatronic approach by means of simulation
2008
Tuning the control parameters of the feed drives for existing state of the art CNC machine tools, or retrofitting obsolete machine tools requires a close understanding of the position control process. The use of a mathematical model of the feed drive, combined with a computer simulation process is needed in order to fulfill the above mentioned tasks. In this paper some simulation tools for studying the CNC motion control systems are presented. Both single axis positioning regime and biaxial linear and circular interpolation regime were taken into consideration. The main goal of the research was to offer a handson integrated simulation tools compatible and able to use for improving the perfo…
Using the Microcontroller and the PLC in a RPP Robot Control
2012
This paper presents some aspects regarding the possibility of combining microcontroller and programmable logic controller (PLC) for robot control. The RPP robot is designed and manufactured within the Faculty of Engineering from “Lucian Blaga” University of Sibiu, as a patent: BRAŢ TELESCOPIC, Nr. 112418 B1, Int.CI.6 B 25 J 18/02, from 17.02.1997. Classical systems for programming and control of industrial robot are based on numerical control equipment, developed around a PC. Programmable Logic Controllers (PLC) haves proven to be viable alternatives to driving machine tools, industrial systems and Robots. Microcontrollers as computers offer advantage due to programmable inputs and outputs …
Internationalisation level, Distribution of Decision-Making Power and Alliance Formation: Evidence from the Italian Machine Tool Industry
2011
We explore how internationalization-orientation and family business-configuration influence the propensity of Italian Machine Tool (MT) firms to sign strategic alliances. Starting from the industry sector analysis and literature review we propose a conceptual framework explaining alliance formation determinants. Our study uses the information provided by a representative sample of Italian MT firms. We argue and our data validate that the centralization of decision-making power acts as a moderator enhancing the positive effect of the internationalization on the firm inclination in signing agreements with other companies.
Process mechanics analysis in single point incremental forming
2004
The request of highly differentiated products and the need of process flexibility have brought the researchers to focus the attention on innovative sheet forming processes. Industrial application of conventional processes is, in fact, economically convenient just for large scale productions; furthermore conventional processes do not allow to fully satisfy the mentioned demand of flexibility. In this contest, single point incremental forming (SPIF) is an innovative and flexible answer to market requests. The process is characterized by a peculiar process mechanics, being the sheet plastically deformed only through a localised stretching mechanism. Some recent experimental studies have shown …
Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach
2020
CNC (computer numerically controlled) machine tools are highly advanced technological systems, used to machine parts by means of metal cutting processes. Their structure and kinematics are very complex, involving accurate coordinated motions on three to five axes. Operating CNC machine tools is a complicated process, which can easily be affected by errors. Nowadays, safety systems and devices are developed in order to make this process safer and more user friendly. Modern CNC controllers are designed to deal with obvious sources of hazards, such as overloads (by means of various sensor systems) and collisions (by checking the NC code syntax and simulating it on the machine). However, despit…