6533b855fe1ef96bd12afdfb

RESEARCH PRODUCT

Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach

Sever-gabriel RaczRadu-eugen BreazLucian Ionel Cioca

subject

Hazard (logic)0209 industrial biotechnologyinaccurate setuplcsh:Industrial safety. Industrial accident preventionbusiness.product_categoryProcess (engineering)Computer scienceanalytic hierarchy process (AHP)Analytic hierarchy processSystem safetyComputerApplications_COMPUTERSINOTHERSYSTEMS02 engineering and technology03 medical and health sciences020901 industrial engineering & automation0302 clinical medicineMachininglcsh:T55-55.3Safety Risk Reliability and Qualitymachine toolslcsh:R5-920User FriendlyPublic Health Environmental and Occupational Healthsimulation030210 environmental & occupational healthReliability engineeringMachine tooloperationNumerical controlcomputer numerical control (CNC)lcsh:Medicine (General)businessSafety Researchhazards

description

CNC (computer numerically controlled) machine tools are highly advanced technological systems, used to machine parts by means of metal cutting processes. Their structure and kinematics are very complex, involving accurate coordinated motions on three to five axes. Operating CNC machine tools is a complicated process, which can easily be affected by errors. Nowadays, safety systems and devices are developed in order to make this process safer and more user friendly. Modern CNC controllers are designed to deal with obvious sources of hazards, such as overloads (by means of various sensor systems) and collisions (by checking the NC code syntax and simulating it on the machine). However, despite of these safety systems, various unwanted events still occur during machining operations on CNC machine tools. These means that there are still certain hazards, not so obvious, which can severely affect the operation of CNC machine tools. This work tries to identify and hierarchize the above-mentioned hazards by using an AHP (analytic hierarchy process) approach. The results of the AHP emphasize which hazard has the biggest influence upon the CNC machine tools operation and consequently should be avoided. The results of this work could be used by the machine tools designers to develop new safety features for the existing CNC controllers. Also, the users of the machine tools could focus some of the safety measures during the machining process upon the most significant hazards pointed by the results of the research.

10.3390/safety6010010http://dx.doi.org/10.3390/safety6010010