Search results for "Machining"
showing 10 items of 180 documents
Micro-Machining
2017
This chapter provides comprehensive knowledge regarding the fabrication of micro-products and element of micro-electromechanical systems using various techniques and processes. Both well-established techniques such as micro-machining and new trends in improving micro-processes taking into account EDM, laser, FIB, LIGA and DRIE processes are overviewed. The background of micro-machining processes, including typical machining operations such as turning, milling and drilling and different construction materials, is outlined. Moreover, a special focus was made on new constructions, control systems and effective applications of micro-machining techniques. In addition, the focus was directed towa…
Nanomanufacturing/Nanotechnology
2017
This chapter provides comprehensive knowledge regarding the fabrication of nanoproducts and element of micro-electromechanical systems using various techniques and processes. Both well-established techniques, such as nanomachining (ultra-precision) and new trends in improving nanoprocesses taking into account AFM, laser beam machining, electron beam machining processes are overviewed. The background of nanomachining processes, including typical machining operations such as turning, milling and grinding and different construction materials (metallic and nonmetallic), is outlined. The physical mechanisms responsible for the transition from brittle to ductile regime machining are explained. Mo…
The constellation-X focal plane microcalorimeter array: An NTD-germanium solution
2002
The hallmarks of Neutron Transmutation Doped (NTD) germanium cryogenic thermistors include high reliability, reproducibility, and long term stability of bulk carrier transport properties. Using micro-machined NTD Ge thermistors with integral “flying” leads, we can now fabricate two-dimensional arrays that are built up from a series of stacked linear arrays. We believe that this modular approach of building, assembling, and perhaps replacing individual modules of detectors is essential to the successful fabrication and testing of large multi-element spectrometers. Details of construction are presented.
Experimental and numerical assessment of subsurface plastic deformation induced by OFHC copper machining
2015
Strain distributions in the machined surface and subsurface of OFHC copper workpieces were determined experimentally and through numerical simulations. An experimental setup, comprising a double frame camera and a pulsed laser, was developed to measure the displacement fields using the digital image correlation (DIC) technique; strain distributions were then calculated. A numerical orthogonal cutting model was also developed and applied in order to predict such distributions. Comparison between simulated and measured results enabled an understanding of the fundamental mechanisms of plastic deformation of the machined surface of OFHC copper.; International audience; Strain distributions in t…
Laser Ablation of Poly(lactic acid) Sheets for the Rapid Prototyping of Sustainable, Single-Use, Disposable Medical Microcomponents
2018
The employment of single-use, disposable medical equipment has increased the amount of medical waste produced and the advent of point-of-care diagnostics in lab-on-chip format is likely to add further volume. Current materials used for the manufacture of these devices are derived from petroleum sources and are, therefore, unsustainable. In addition, disposal of these plastics necessitates combustion to reduce infection risk, which has, depending on material composition, an undesirable environmental impact. To address these issues, we have developed a general approach for the rapid prototyping of single-use point-of-care cartridges prepared from poly(lactic acid), a sustainable material whic…
Toward more realistic viscosity measurements of tyre rubber–bitumen blends
2014
AbstractThe measurement of rheological properties of the tyre rubber bitumen blends is often challenging due to presence of suspended tyre rubber’s crumbs. Furthermore, the phase separation during the course of measurements makes the viscosity of these non-homogeneous blends difficult to ascertain. In this study, a new dual helical impeller was designed and manufactured to be used with a rotational viscometer in order to have a real-time control of the viscosity while performing a laboratory mixing of the blends. Layer based manufacturing techniques showed to be a convenient method to produce complex shaped impeller prototypes before manufacturing the more expensive stainless steel assembly…
Applied study on the rotational molding and processing technology of rotational molds
2021
Computer-aided manufacturing involves a set of computerized activities related to the preparation, launch and follow-up of manufacturing. Computer-aided manufacturing is a tool that allows the use of 3D models based on computer-aided design. This paper addresses the process of rotational formation, with an effective focus on the technology of processing a rotational mold using CAM simulation as a research method. In this sense, the right choice of CNC and cutting tools is essential. The use of numerically controlled machine tools and high-performance cutting tools reduces the number of operations. The manufacturing route realized is specific to the parts machining on numerical control machi…
SURFACE ROUGHNESS PREDICTION OF ELECTRO-DISCHARGE MACHINED COMPONENTS USING ARTIFICIAL NEURAL NETWORKS
2016
Electro-Discharge machining (EDM) is a thermal process comprising a complex metal removal mechanism, which involves the formation of a plasma channel between the tool and the workpiece electrodes leading to the melting and evaporation of the material to be removed. EDM is considered especially suitable for machining complex contours with high accuracy, as well as for materials that are not amenable to conventional removal methods. However, several phenomena negatively affecting the surface integrity of EDMed workpieces need to be taken into account and studied in order to achieve the optimization of the process. Recently, artificial neural networks (ANN) have emerged as a novel modeling tec…
In-process tool-failure detection by means of AR models
1997
The present paper proposes a cutting tool breaking and chipping detection system for continuous and interrupted cutting, based on the analysis of the cutting force componentsFx andFy. A multifactorial experimental design has been carried out, to take account of the variability of the force signal. An adaptive signal processing algorithm is proposed, which detects catastrophic failure when at least one component deviates outside an estimated oscillation band for a time duration longer than a prefixed interval. The algorithm has been implemented on a four-microprocessor transputer board. Several tests confirmed the validity of the approach for detecting breaking and chipping phenomena in a fe…
The use of linear regression methods and Pearson’s correlation matrix to identify mechanical–physical–chemical parameters controlling the micro-elect…
2008
Abstract Machining introduces residual stresses at the specimen surface and modifies the microstructure and the texture in a small volume close to the surface. Such changes are important in controlling the corrosion behaviour of machined workpieces in the presence of an aggressive environment. In the present paper, the relationships between cutting parameters and the surface and subsurface characteristics of machined copper were first quantified experimentally using a complete plan of L 8 (2 3 ) and a linear regression method. The influence of surface characteristics on the local polarisation curves of machined surfaces was then investigated. The shear-type crystallographic orientation gene…