Search results for "Machining"
showing 10 items of 180 documents
Selecting industrial robots for milling applications using AHP
2017
Abstract Industrial robots are usually used for pick-and-place applications, which require only point-to-point motion control. However, the recent developments, both in robot technology and in Computer Automated Machining (CAM) software, allow the use of these equipment in applications which require continuous path control, such as multi-axis milling processes. However, the producers do not offer robots specifically developed for this kind of application, thus the user has to choose the most appropriate robot for this goal from a wide range of general purpose robot types. This research work proposes a method based upon Analytic Hierarchy Process (AHP) for selecting the industrial robot for …
Guidelines to compare additive and subtractive manufacturing approaches under the energy demand perspective
2020
In order to characterise the environmental performance of additive manufacturing (AM) processes, comparative analyses are required. Different manufacturing approaches (such as additive and subtractive ones), besides adopting different equipment, use different kinds and amounts of material. Therefore, the material-related flow has to be followed throughout the entire product life. Differences in environmental impact arise at each step of the life cycle: material production, manufacturing, use, disposal, and transportation. A life cycle-based methodology able to take due account of all the factors of influence on the total energy demand for the production of metal components is given in this …
Influence of Material-Related Aspects of Additive and Subtractive Ti-6Al-4V Manufacturing on Energy Demand and Carbon Dioxide Emissions
2016
Summary The additive manufacturing of metal parts represents a promising process that could be used alongside traditional manufacturing methods. The research scenario in this field is still largely unexplored, as far as the technological solutions adopted to integrate different processes are concerned and in terms of environmental and economic impact assessment. In this article, an electron beam melting (EBM) process and a machining process have been analyzed and compared using a cradle-to-grave life cycle–based approach. The production of components made of the Ti-6Al-4V alloy has been assumed as a case study. The proposed methodology is able to account for all of the main factors of influ…
Microrefrigeration by quasiparticle tunnelling in NIS and SIS junctions
2000
Abstract A solid-state refrigeration method at sub-kelvin temperatures has been developed. It is based on quasiparticle tunnelling between a superconductor and a normal metal, or, between two dissimilar superconducting metals. The refrigerator is fabricated by combining nanolithography and micromachining methods. This technique has been demonstrated in both electron cooling from 0.3 to 0.1 K and in refrigeration of a dielectric platform. We describe a new fabrication method of tunnel junctions in a shadow evaporation configuration using a mechanical mask of silicon nitride.
Optimization of the Surface Roughness Equation obtained by Al7136 End-Milling
2017
The aim of this paper is to optimize the regression equation of the surface roughness obtained by 7136 aluminium alloy machined by end-milling process. The surface roughness is dependent on certain process parameters, which can vary, causing in this way variations of the surface quality. The research method used in this paper is the experiment and the Taguchi design of experiment. The experiment was performed using an experimental stand, in which every step to get the purpose, is presented. The measurements were made using a portable surface roughness tester. In the first part of the paper the influence percentage of the involved parameters in the machining process, was determined. Then, a …
Surface finish generated in hard turning of quenched alloy steel parts using conventional and wiper ceramic inserts
2006
Abstract Significant progress has already been achieved in green manufacturing including dry and hard, often high-speed, machining technologies. For instance, the demand for higher productivity has resulted in the wider application of ceramic and PCBN tools with special multi-radii (wiper) geometry. This paper reports some important characteristics of the surface roughness produced in the turning of a hardened low-chromium alloy steel using mixed alumina–titanium carbon (TiC) ceramic cutting tools equipped with both conventional and wiper inserts. The characteristic geometrical features of surfaces obtained in both these turning operations have been assessed by means of representative two-d…
Hybrid approach to surface roughness evaluation in multistage machining processes
2003
Abstract An assessment of surface quality in turned, ground and honed specimens is made by means of a computer-based processing of digitised surface profiles. Three different methods of surface finish characterisation, i.e. statistical, fractal and neural network-based approaches are examined and compared. Correlations between some representative roughness parameters and the fractal dimension (D) values estimated were found. Consequently, they can be converted to their corresponding roughness parameters, i.e. Ra, Rz and RΔa. Finally, a set of parameters including the minimum surface finish data for machining of external cylindrical surfaces when using complex technological process, is propo…
Device for Processing Micro-bores by Electrical Discharge Machining
2021
In recent years, there has been a growing trend to miniaturization parts. As a result, the processing technology must be partially evolved to produce a small surface, and then a microscopic surface. There are many of these technologies, and each has its advantages and disadvantages in the industry. Among these technologies, electric shock processing is used as an alternative with the required precision. Processing of very small wells by the method of electric emission is similar to that used in the processing of normal-sized machines and will be noted on paper. In this research, the authors developed a device for drilling holes 0.01–1 mm in diameter that can be installed in traditional non-…
Environmental modelling of aluminium based components manufacturing routes: Additive manufacturing versus machining versus forming
2018
Abstract Additive Manufacturing represents, by now, a viable alternative for metal-based components production. Therefore the designer, often, has to select among three options at process design stage: subtractive, mass conserving, and additive approaches. The selection of a given process, besides affecting the manufacturing step impact, influences significantly the impact related to the material production step. If the process enables a part weight reduction (as the Additive Manufacturing approaches do) even the use phase is affected by the manufacturing approach selection. The present research provides a comprehensive environmental manufacturing approaches comparison for components made o…
A methodology for the environmental comparison of metal shaping technologies: an in-depth analysis on recycling related issues
2015
The reduction of CO2 emissions is an urgent objective to pursue. The scientific and the industrial world have gathered such challenge, starting to find out energy- and resource-efficient manufacturing strategies. From the literature review, in the domain of environmental impact analysis of manufacturing processes, two relevant knowledge gaps can be spotted: (1) the metal forming processes (and, in particular, the bulk forming processes) are still not well documented, and (2) there is a lack of systematic and comparative studies on energy and material flows enabling the identification of environmentally-friendly manufacturing design strategies. This research offers a contribution to a better…