Search results for "Machining"
showing 10 items of 180 documents
Al-SiC Metal Matrix Composite production through Friction Stir Extrusion of aluminum chips
2017
Abstract The production of most mechanical component requires machining operation, thus usually implying the cut material to be wasted as scrap. Traditional recycling techniques are not able to efficiently recycle metal chips because of some critical aspects that characterize such kind of scraps (shape, oxide layers, contaminating residues, etc). Friction Stir Extrusion is an innovative solid state direct-recycling technique for metal machining chips. During the process, a rotating tool is plunged into a hollows matrix to compact, stir and finally, back extrudes the chips to be recycled in a full dense rod. This process results to be particularly relevant since no preliminary treatment of t…
Surface Characteristics of Machined Polystyrene with 3D Printed Thermoplastic Tool
2020
An effort is made in this work to appraise the surface characteristics of machined expandable polystyrene (EPS) with a novel 3D printed thermoplastic acrylonitrile-butadiene-styrene (ABS) tool. Linear grooves on EPS were made on a vertical milling machine that was modified to conduct experiments in the laboratory. The tests were designed as per the Taguchi L9 based factorial design of experimentation while varying process parameters such as depth of cut, spindle speed, and feed rate. The machining responses dimensional accuracy and surface roughness of the machined grooves were studied. Furthermore, the surface topography of the machined specimens was considered to investigate the mechanism…
Integrated WAAM-Subtractive Versus Pure Subtractive Manufacturing Approaches: An Energy Efficiency Comparison
2019
Over the last years, additive manufacturing (AM) has been gathering momentum both in the academic and in the industrial world. Besides the obvious benefits in terms of flexibility and process capabilities, the environmental performance of such processes has still to be properly analyzed. Actually, the advantages of additive manufacturing over conventional processes are not obvious. Indeed, different manufacturing approaches result in different amounts of involved material and in different processing energy demands. Environmental comparative analyses are hence crucial to properly characterize AM processes. In this paper, an energetic comparison between the emerging wire arc additive manufact…
Selecting between CNC milling, robot milling and DMLS processes using a combined AHP and fuzzy approach
2017
Abstract Recent advancements in manufacturing technology allow now a much wider selection of machining processes. Milling with industrial robots or additive manufacturing could now replace traditional milling performed on CNC machine-tools, for certain applications. This work presents a decision-making process for selecting between CNC milling, robot milling and a process of additive manufacturing (DMLS) for a certain class of parts. The AHP method was used for selecting between the three variants of manufacturing processes. The criteria used for AHP were divided into crisp ones and criteria described by linguistic variables. For the last ones, fuzzy inference systems were built to extract …
Experimental Research on the Cutting of Metal Materials by Electrical Discharge Machining with Contact Breaking with Metal Band as Transfer Object
2020
The scientific paper presents practical research carried out by a mixed team of Romanian researchers from universities and the business environment. The research consists in applying the process of cutting metallic materials through electrical discharge machining with contact breaking using a metal band as a transfer object. The research was implemented with the help of a specially designed installation in the laboratory and subsequently all the necessary steps were taken to obtain the patent for it. Various metallic materials were cut using this process, but first of all, high alloy steels. In the global research conducted by the authors, active experimental programs and classic experiment…
A proposed mapping method for aligning machine execution data to numerical control code
2019
The visions of the digital thread and smart manufacturing have boosted the potential of relating downstream data to upstream decisions in design. However, to date, the tools and methods to robustly map across the related data representations is significantly lacking. In response, we propose a mapping technique for standard manufacturing data representations. Specifically, we focus on relating controller data from machining tools in the form of MTConnect, an emerging standard that defines the vocabulary and semantics as well as communications protocols for execution data, and G-Code, the most widely used standard for numerical control (NC) instructions. We evaluate the efficacy of our mappin…
Hard material small-batch industrial machining robot
2018
Abstract Hard materials can be cost effectively machined with standard industrial robots by enhancing current state-of-the-art technologies. It is demonstrated that even hard metals with specific robotics-optimised novel hard-metal tools can be machined by standard industrial robots with an improved position-control approach and enhanced compliance-control functions. It also shows that the novel strategies to compensate for elastic robot errors, based on models and advanced control, as well as the utilisation of new affordable sensors and human-machine interfaces, can considerably improve the robot performance and applicability of robots in machining tasks. In conjunction with the developme…
Chip Formation and Control
2008
This chapter provides comprehensive engineering knowledge and modelling techniques applied in description of chip formation in the cutting zone and its separation from the bulk material, flow, and final breaking. Possible classification systems, including different chip shapes and physical mechanisms of their formation, are specified. The mechanisms of brittle fracture-based and shear-type chips are characterized in terms of plastic deformation and fracture mechanics. The models of the shear angle using different mechanical approaches are discussed. In addition, representative examples of FEM simulations of different types of chips for turning and milling operations are presented. Formulas …
Magnetite Nanoparticles Prepared By Spark Erosion
2016
Abstract In the present research, we study a possibility of using the electric spark erosion method as an alternative to the method of chemical co-precipitation for preparation of magnetic nanoparticles. Initiation of high frequency electric discharge between coarse iron particles under a layer of distilled water allows obtaining pure magnetite nanoparticles.
Cutting Fluids
2008
This chapter provides comprehensive knowledge regarding cutting fluids (CFs), their classifications and basic categories, including non-water-miscible, water-miscible and water-based CFs. Main properties and application areas of these three CFs are characterized and specified. Such effects as cooling, lubricating and processing (i.e., the influence on the behaviour of the cutting process) resulting from supplying CFs are outlined. The strategies of delivering CFs to the cutting zone, including flooding, external and internal supply of pressured CFs, along with minimum-quantity lubrication techniques as well as cryogenically cooled gases (CO2 snow and liquid nitrogen (LN2)) are described. So…