Search results for "Manufacturing engineering"

Application of linear friction welding for joining ultrafine grained aluminium

2020

Abstract Ultrafine grained (UFG) materials are of great potential in industry due to their enhanced mechanical strength and other promising features, such as ability to superplastic deformation or excellent corrosion resistance. Nevertheless, one of the main limitations lies in their low thermal stability, which leads to excessive grain growth at elevated temperature. It influences mainly further processes performed at high temperature, such as joining. It causes detrimental problems during conventional fusion welding, as significant grain growth is observed and therefore the advantages as a result of small average grain size disappear. Therefore, the idea of applying solid state joining pr…

Stable layer-building strategy to enhance cold-spray-based additive manufacturing

2020

Abstract Cold spray (CS) has recently become one of the popular additive manufacturing (AM) processes for its advantages: high-forming efficiency, low temperature, and no phase changing of materials. These advantages may make CS able to form large volume objects and possibly directly iterate with material-removing processes to become a hybrid AM process. Current research proposes using a bulk-based volume-forming strategy (e.g. a tessellation-based method) for volume building. Although it can form 3D volumes, the control of the process is difficult and it has limitations in forming complex 3D near-net-shapes with acceptable accuracy. This also conflicts with the basic principle of AM, where…

Decorous combinatorial lower bounds for row layout problems

2020

Abstract In this paper we consider the Double-Row Facility Layout Problem (DRFLP). Given a set of departments and pairwise transport weights between them the DRFLP asks for a non-overlapping arrangement of the departments along both sides of a common path such that the weighted sum of the center-to-center distances between the departments is minimized. Despite its broad applicability in factory planning, only small instances can be solved to optimality in reasonable time. Apart from this even deriving good lower bounds using existing integer programming formulations and branch-and-cut methods is a challenging problem. We focus here on deriving combinatorial lower bounds which can be compute…

Aluminum to titanium laser welding-brazing in V-shaped grooveI

2017

International audience; Laser assisted joining of AA5754 aluminum alloy to T40 titanium with use of Al-Si filler wires was carried out. Continuous Yb:YAG laser beam was shaped into double spot tandem and defocalized to cover larger interaction zone in V shaped groove. Experimental design method was applied to study the influence of operational parameters on the tensile properties of the joints. Microstructure examination and fractography study were carried out to understand the relation between local phase content and fracture mode.Within defined window of operational parameters, statistically important factors that influenced the strength of T40 to AA5754 joints in V groove configuration w…

Online dimensional control of rolled steel profiles using projected fringes

2020

AbstractFringe projection is a versatile method for mapping the topography of surfaces. In this paper, it is used to measure the defects on the head of railroad rails while the rails are moving. Railroad rails are made by hot rolling. The quality of the finished product is generally good, but surface texture will deteriorate with increasing temperature. A method for online inspection therefore is very desirable. In the present experiment, dimensional inspection of the railroad rails was made online while moving at a speed of 1–2 m/s. Therefore, it is important to minimize the registration time. To achieve this, we apply a method of fringe location with sub-pixel accuracy that requires only …

Microstructural, mechanical and energy demand characterization of alternative WAAM techniques for Al-alloy parts production

2020

Abstract Additive manufacturing (AM) processes are gathering momentum as an alternative to conventional manufacturing processes. A research effort is being made worldwide to identify the most promising AM approaches. Within this category, wire arc additive manufacturing (WAAM) is among the most interesting, especially when large parts must be manufactured. In this paper, two different WAAM deposition techniques suitable for the deposition of Aluminum alloys, Cold Metal Transfer (CMT) and CMT mix drive, are analyzed and compared. With the aim of obtaining a clear picture concerning the two different techniques, microstructural analyses, mechanical property evaluation and electrical energy de…

Analysis of Linear Feedback Position Control in Presence of Presliding Friction

2016

Integrated WAAM-Subtractive Versus Pure Subtractive Manufacturing Approaches: An Energy Efficiency Comparison

2019

Over the last years, additive manufacturing (AM) has been gathering momentum both in the academic and in the industrial world. Besides the obvious benefits in terms of flexibility and process capabilities, the environmental performance of such processes has still to be properly analyzed. Actually, the advantages of additive manufacturing over conventional processes are not obvious. Indeed, different manufacturing approaches result in different amounts of involved material and in different processing energy demands. Environmental comparative analyses are hence crucial to properly characterize AM processes. In this paper, an energetic comparison between the emerging wire arc additive manufact…

Selecting between CNC milling, robot milling and DMLS processes using a combined AHP and fuzzy approach

2017

Abstract Recent advancements in manufacturing technology allow now a much wider selection of machining processes. Milling with industrial robots or additive manufacturing could now replace traditional milling performed on CNC machine-tools, for certain applications. This work presents a decision-making process for selecting between CNC milling, robot milling and a process of additive manufacturing (DMLS) for a certain class of parts. The AHP method was used for selecting between the three variants of manufacturing processes. The criteria used for AHP were divided into crisp ones and criteria described by linguistic variables. For the last ones, fuzzy inference systems were built to extract …

Optimization Model to Extend Existing Production Planning and Control Systems for the Use of Additive Manufacturing Technologies in the Industrial Pr…

2018

Abstract The use of additive manufacturing technologies for industrial production is constantly growing. This technology differs from the known production procedures. The areas of scheduling, detailed and sequence planning are particularly important for additive production due to the long print times and flexible use of the production area. Therefore, production-relevant variables are considered and used for the production planning and control (PPC) of additive manufacturing machines. For this purpose, an optimization model is presented which shows a time-oriented build space utilization. In the implementation, a nesting algorithm is used to check the combinability of different models for e…