Search results for "Melt flow index"
showing 10 items of 33 documents
Numerical model of turbulent CZ melt flow in the presence of AC and CUSP magnetic fields and its verification in a laboratory facility
2001
The paper describes a numerical simulation tool for heat and mass transfer processes in large diameter CZ crucibles under the influence of several non-rotating AC and CUSP magnetic fields. Such fields are expected to provide an additional means to influence the melt behaviour, particularly in the industrial growth of large diameter silicon crystals. The simulation tool is based on axisymmetric 2D models for the AC and CUSP magnetic fields in the whole CZ facility and turbulent hydrodynamics, temperature and mass transport in the melt under the influence of the electromagnetic fields. The simulation tool is verified by comparisons to experimental results from a laboratory CZ setup with eutec…
Thermal analysis as a quality tool for assessing the influence of thermo-mechanical degradation on recycled poly(ethylene terephthalate)
2009
Mechanical recycling of poly(ethylene terephthalate) (PET) was simulated by multiple processing to assess the effects of thermo-mechanical degradation, and characterized using rheological and thermal analysis techniques. Thermo-mechanical degradation under repeated extrusion induces chain scission reactions in PET, which result in a dramatic loss in the deformation capabilities and an increase in the fluidity of the polymer under reprocessing, reducing its recycling possibilities after four extrusion cycles. Multiple reprocessing severely affects the storage modulus and the microstructure of recycled PET, both in the amorphous and crystalline regions. Multimodal melting behavior is observed…
Analysis and Design of Induction Liquid Metal Processes Using Advanced Numerical Modelling
2019
Comprehensive knowledge of the turbulent flows, heat and mass transfer processes in the melt of induction applications is required to realize efficient metallurgical processes. Therefore, the process oriented development, design and optimization of induction furnaces for melting and casting of metals require praxis oriented simulation and analysis of the complex in-stationary turbulent melt flows and temperature distributions as well as the heat and mass transfer processes in the liquid metal. The studies, presented in this paper, demonstrate the possibilities of using advanced three-dimensional transient numerical modelling for successful simulation of the melt flow as well as heat and mas…
Particle transport in recirculated liquid metal flows
2008
PurposeAims to present recent activities in numerical modeling of turbulent transport processes in induction crucible furnace.Design/methodology/approach3D large eddy simulation (LES) method was applied for fluid flow modeling in a cylindrical container and transport of 30,000 particles was investigated with Lagrangian approach.FindingsParticle accumulation near the side crucible boundary is determined mainly by the ρp/ρ ratio and according to the presented results. Particle settling velocity is of the same order as characteristic melt flow velocity. Particle concentration homogenization time depends on the internal flow regime. Separate particle tracks introduce very intensive mass exchang…
Simulation of the influence of gas flow on melt convection and phase boundaries in FZ silicon single crystal growth
2015
Abstract Axisymmetric calculations of inert gas flow in a floating zone puller are carried out using an open source software package OpenFOAM. Transient axisymmetric melt flow in liquid silicon and quasi-stationary shape of silicon phase boundaries are calculated using a specialized program FZone. Additional heat losses at silicon surfaces caused by the gas flow are taken into account for argon and helium, while maintaining the height of molten zone by adjusting inductor current. Cooling causes an increase of electromagnetic force, heat sources and more intense melt flow, while crystallization interface deflection decreases. The shear stress of gas flow is found to be an order of magnitude …
Numerical analysis of the influence of ultrasonic vibration on crystallization processes
2011
The challenge in the future fabrication of semiconductor bulk crystals is the improvement of the crystal quality with a simultaneous increase of the yield. For that, a proper control of mass transfer within the fluid phase is required. Besides the damping of violent convective fluctuations, the thickness of the diffusion boundary layer, causing morphological instability, has to be decreased. The influence of ultrasound in molten Germanium was analyzed by numerical simulations. The simulations were provided by applying commercial software packages ANSYS ® and FLUENT ® . ANSYS ® was used to model the ultrasonic wave propagation in the whole growth system consisting of melt and crystal, crucib…
Hydrodynamical aspects of the floating zone silicon crystal growth process
2014
Abstract 3D numerical modeling of dopant transport in the melt is carried out for the 100 mm floating zone silicon single crystal growth process. The axis-symmetric shape of the molten zone is calculated with the program FZone considering the coil and the high frequency (HF) electromagnetic (EM) field in 3D. Time dependent melt flow, temperature and dopant concentration fields are modeled using a specialized solver based on the open source code library OpenFOAM ® . The influence of the Marangoni coefficient in the boundary conditions on the melt velocity field is analyzed. The obtained shapes of the crystallization interface and resistivity profiles in the grown crystal are compared with ex…
Blends of nylon 6 with a polyethylene functionalized by photooxidation
1990
An easy and cheap method to prepare functionalized polyethylene is reported in which polyethylene is photooxidized and then melt-blended with nylon. Structural, rheological, and mechanical modifications indicate that carbonyl, formed during photooxidation, and amine groups react giving rise to copolymers which stabilize the blends. Photooxidized polyethylene from waste could be very effective in preparing polyethylene/polyamide blends with improved properties. This new approach improves over current methods in which compatibilization of polyolefines and polyamides is mostly performed by reacting functionalized polyolefines with polyamides in molten state. The functionalization is achieved b…
Influence of the molecular structure on the melt strength and extensibility of polyethylenes
1985
Melt strength (MS) and breaking stretching ratio (BSR) data relative to polyethylenes with different molecular structure (high density (HDPE), low density (LDPE), and linear low density (LLDPE)) are shown. HDPE and LLDPE samples show high breaking stretching ratio and low melt strength values. The LDPE samples exhibit very large melt strength values but low breaking stretching ratio values. For the last mentioned samples, differences are shown in the non-isothermal elongational behavior between samples polymerized with tubular and vessel technology. For all the samples, MS decreases with increasing melt index while BSR increases with melt index.
Physicomechanical properties of composites from recycled polyethylene and linen yarn production wastes
1999
The possibilities of utilizing wastes of linen thread production (chaffs, spinning and roving losses) in recycled polyolefin composites have been investigated. The wastes were mixed with recycled polyethylenes (produced from domestic and industrial film production wastes). The physicomechanical properties (tensile strength, bending and tensile moduli, and water resistance) and the fluidity (melt flow-behavior index) for systems with a different filler content are estimated. Almost all the composite materials obtained have satisfactory fluidity (melt flow-behavior index is not lower than 0.07–0.15 dg/min). For all types of the composites, a slight increase in tensile strength and a considera…