Search results for "Numerical control"

Simulation approach for improving CNC milling machines accuracy for single axis motion

2010

CNC milling machines are widely used in manufacturing processes. In time, their accuracy is decreasing, which directly influences the accuracy of the manufactured parts. This research proposes a simulation-based method for improving the accuracy of the above mentioned machines, which is suitable to be applied at the shop floor level. A model of the feed drive, using a dc servomotor as actuator, is the core of the proposed approach. Matlab & Simulink based simulation diagrams were built in order to test the behavior of the system.

Motion control of medium size CNC machine-tools-A hands-on approach

2012

This paperwork presents an integrated approach based upon simulation and experimental work for reducing the positioning errors of a small to medium size CNC machine-tools. The approach is intended to be used at the shop-floor level and therefore it is based upon a straight-forward model of the feed drive. The model was particularized with specific data from a CNC milling machine and simulation techniques were used to predict the behavior of the system. Only the control parameters of the feed drive which may be altered by the user, without modifying the structure of the CNC controller were taken into consideration and tuned. Simulation results and experimental data gathered before and after …

Motion control systems for machine tools - a mechatronic approach by means of simulation

2008

Tuning the control parameters of the feed drives for existing state of the art CNC machine tools, or retrofitting obsolete machine tools requires a close understanding of the position control process. The use of a mathematical model of the feed drive, combined with a computer simulation process is needed in order to fulfill the above mentioned tasks. In this paper some simulation tools for studying the CNC motion control systems are presented. Both single axis positioning regime and biaxial linear and circular interpolation regime were taken into consideration. The main goal of the research was to offer a handson integrated simulation tools compatible and able to use for improving the perfo…

Using the Microcontroller and the PLC in a RPP Robot Control

2012

This paper presents some aspects regarding the possibility of combining microcontroller and programmable logic controller (PLC) for robot control. The RPP robot is designed and manufactured within the Faculty of Engineering from “Lucian Blaga” University of Sibiu, as a patent: BRAŢ TELESCOPIC, Nr. 112418 B1, Int.CI.6 B 25 J 18/02, from 17.02.1997. Classical systems for programming and control of industrial robot are based on numerical control equipment, developed around a PC. Programmable Logic Controllers (PLC) haves proven to be viable alternatives to driving machine tools, industrial systems and Robots. Microcontrollers as computers offer advantage due to programmable inputs and outputs …

Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach

2020

CNC (computer numerically controlled) machine tools are highly advanced technological systems, used to machine parts by means of metal cutting processes. Their structure and kinematics are very complex, involving accurate coordinated motions on three to five axes. Operating CNC machine tools is a complicated process, which can easily be affected by errors. Nowadays, safety systems and devices are developed in order to make this process safer and more user friendly. Modern CNC controllers are designed to deal with obvious sources of hazards, such as overloads (by means of various sensor systems) and collisions (by checking the NC code syntax and simulating it on the machine). However, despit…

Analysis of Material Formability in Incremental Forming

2002

Abstract Incremental forming is an innovative sheet metal forming technology in which a blank is plastically deformed through the progressive action of a small-size punch, whose movement is governed by a CNC machine. In this way the tool locally deforms the material through an almost pure stretching deformation mechanics. The paper is focused on material formability in incremental forming. Several tests were developed, aimed to the achievement of different straining conditions in the material and consequently to the determination of Forming Limit Diagrams for progressive forming operations. The features and the application of such FLD are discussed in the paper.

2017

Fast and reliable reset of a qubit is a key prerequisite for any quantum technology. For real world open quantum systems undergoing non-Markovian dynamics, reset implies not only purification, but in particular erasure of initial correlations between qubit and environment. Here, we derive optimal reset protocols using a combination of geometric and numerical control theory. For factorizing initial states, we find a lower limit for the entropy reduction of the qubit as well as a speed limit. The time-optimal solution is determined by the maximum coupling strength. Initial correlations, remarkably, allow for faster reset and smaller errors. Entanglement is not necessary.

Improving the Manufacturing Accuracy of the Profiling Machines

2010

Abstract This paper presents the results of theoretical and experimental researches carried out with regard to the optimization of the dynamic behavior of a CNC laser cutting machine, in terms of cutting precision, for the case of flat metallic parts whose contours comprise right angles and which a profiling machine has to process continuously, without stopping in the corner points. It is aimed especially at detailing the influence of the numerical control equipment's setup on the size of the contouring errors and on the smoothness of the movement, factors that have a direct influence on the accuracy and that have been less addressed until now. The theoretical researches indicate that it is…

Method for improving the contouring accuracy for CNC profiling machines at the shop floor level

2009

Computer Numerically Controlled (CNC) laser cutting machines are capable of producing high-quality precise parts. However, as cutting speeds is increased, in order to achieve higher productivity, the accuracy of the parts is affected. In order to improve the contouring accuracy of these machines, a simple straight-forward joint simulation and experimental strategy is proposed. The position controllers within the feed drives are considered the key factor in improving the dynamic behavior and consequently the contouring accuracy of a CNC laser cutting machine at the shop floor level.

Introducing a novel mesh following technique for approximation-free robotic tool path trajectories

2017

Abstract Modern tools for designing and manufacturing of large components with complex geometries allow more flexible production with reduced cycle times. This is achieved through a combination of traditional subtractive approaches and new additive manufacturing processes. The problem of generating optimum tool-paths to perform specific actions (e.g. part manufacturing or inspection) on curved surface samples, through numerical control machinery or robotic manipulators, will be increasingly encountered. Part variability often precludes using original design CAD data directly for toolpath generation (especially for composite materials), instead surface mapping software is often used to gener…