Search results for "Process design"
showing 10 items of 31 documents
Integration of gradient based and response surface methods to develop a cascade optimisation strategy for Y-shaped tube hydroforming process design
2010
International audience; In the last years a strong research effort was produced in order to develop and design new forming technologies able to overcome the typical drawbacks of traditional forming operations. Among such new technologies, hydroforming proved to be one of the most promising. The design of tube hydroforming operations is mainly aimed to prevent bursting or buckling occurrence and such issues can be pursued only if a proper control of both material feeding history and internal pressure path during the process is performed.In this paper, a proper optimisation strategy was developed on Y-shaped tube hydroforming process which is characterized by a quite complex process mechanics…
On the use of artificial intelligence tools for fracture forecast in cold forming operations
2006
Abstract The design of cold forming processes requires the availability of a procedure able to deal with the prevention of ductile fracture. In fact, the ability to predict fracture represents a powerful tool to improve the production quality in mechanical industry. In this paper, artificial intelligence (AI) techniques are applied to ductile fracture prediction in cold forming operations. The main advantage of the application of AI tools and in particular, of artificial neural networks (ANN), is the possibility to obtain a predictive tool with a wide applicability. The prediction results obtained in this paper fully demonstrate the usefulness of the proposed approach.
Decision support towards agile eco-design of microreaction processes by accompanying (simplified) life cycle assessment
2011
Continuously running syntheses in microstructured reactors offers novel ways to intensify conventional chemical processes. An outstanding advantage of microreaction technology is the high surface-to-volume-ratio which enables intensive mixing phenomena as well as high mass and heat transfer rates. Thus, microstructured reactors may be a suitable means to improve multiphase reactions by increasing the interfacial area and the intensification of internal mixing. This improvement in reaction performances may lead to reduced environmental burdens of the process under consideration. The method of simplified life cycle assessment (SLCA) is a suitable tool to evaluate the environmental burdens cau…
On interactive multiobjective optimization with NIMBUS® in chemical process design
2005
We study multiobjective optimization problems arising from chemical process simulation. The interactive multiobjective optimization method NIMBUS®, developed at the University of Jyvaskyla, is combined with the BALAS® process simulator, developed at the VTT Technical Research Center of Finland, in order to provide a new interactive tool for designing chemical processes. Continuous interaction between the method and the designer provides a new efficient approach to explore Pareto optimal solutions and helps the designer to learn about the behaviour of the process. As an example of how the new tool can be used, we report the results of applying it in a heat recovery system design problem rela…
Recent Developments in the Design and Control of Cold Forming Processes
1999
In the paper some problems of process design and control in metal forming are taken into account. In particular as far as the former aspect is concerned, the problem of the preform design in cold forging is analyzed: the contributions offered by several researchers are presented and an innovative design procedure is proposed. As well, the suitability of closed-loop control systems for metal forming applications is discussed with particular reference to sheet stamping operations; again, after an overview of the state of the art, the advantages offered by the application in this field of Artificial Intelligence techiniques is pointed out.
An Inverse Approach for the Design of the Optimal Preform Shape in Cold Forging
1998
Abstract In closed die forging the preform design plays a critical role for the success of the process: in fact it must ensure that in the finishing step the desired product is obtained without shape defects such as underfilling or folding and with a minimum material loss into the flash. In the paper an inverse approach is applied to the preform shape optimization problem: the method permits to evaluate a response function which links the set of parameters defining the preform shape with the fulfillment of the product design specifications. The proposed approach has been applied to a closed die forging process aimed to the production of a C-shape component, and has allowed to determine the …
DSC: software tool for simulation-based design of control strategies applied to wastewater treatment plants.
2011
This paper presents a computer tool called DSC (Simulation based Controllers Design) that enables an easy design of control systems and strategies applied to wastewater treatment plants. Although the control systems are developed and evaluated by simulation, this tool aims to facilitate the direct implementation of the designed control system to the PC of the full-scale WWTP (wastewater treatment plants). The designed control system can be programmed in a dedicated control application and can be connected to either the simulation software or the SCADA of the plant. To this end, the developed DSC incorporates an OPC server (OLE for process control) which facilitates an open-standard communic…
Influence of material properties variability on springback and thinning in sheet stamping processes: a stochastic analysis
2010
A very critical issue for stamping operations is the improvement of process robustness. The reliability of final results, in fact, strongly depends on the intrinsic variability due to stochastic behavior of many parameters, namely, operative ones and material properties. A given process performance may undergo a variation around the value which would be obtained neglecting stochastic behaviors of the operative or material parameters (i.e., considering a deterministic parameters behavior). Such variation introduces a significant source of uncertainty within the process design: a possible consequence may be the rejection of some stamped parts. In this paper, reliability analyses aimed to evid…
FPGA implementation of a fuel cell emulator
2010
Fuel cell based systems are usually tested with the aid of high-cost and complex auxiliary devices. A fuel cell emulator is an attractive solution for preliminary downward system test. The emulator replaces the effective power source saving cost, volume and hydrogen reserve still ensuring high-accuracy of test results. The use of a highperformance fuel cell model is essential for a successful conclusion of the overall design process. Although the proposed emulator is suitable for each fuel cell type and power level, a 10W Proton Exchange Membrane Fuel Cell emulator is designed and tested. An FPGA based controller models the fuel cell steady-state and dynamic behaviour, including temperature…
Detection of defective elements in an X band array antenna from its near field measurements
2007
An algorithm has been used to detect defective elements errors in array antennas. It has been applied to an X band slot array antenna and good results have been obtained. These have enabled the detection of errors in the manufacture process. We have used spherical near field measurements of the radiated field of the antenna. Then, once the equivalent currents are be obtained, an analysis of these results will be made in order to detect possible mistakes.