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Industry 4.0 Technologies for Manufacturing Sustainability: A Systematic Review and Future Research Directions
2021
Recent developments in manufacturing processes and automation have led to the new industrial revolution termed “Industry 4.0”. Industry 4.0 can be considered as a broad domain which includes: data management, manufacturing competitiveness, production processes and efficiency. The term Industry 4.0 includes a variety of key enabling technologies i.e., cyber physical systems, Internet of Things, artificial intelligence, big data analytics and digital twins which can be considered as the major contributors to automated and digital manufacturing environments. Sustainability can be considered as the core of business strategy which is highlighted in the United Nations (UN) Sustainability 2030 age…
Trends in Metal Cutting Theory and Practice
2017
This chapter provides the state-of-the-art manufacturing systems that utilize various machining technologies in different manufacturing sectors. It highlights the challenges of the 21st-century manufacturing environment and characterizes numerous driven factors in modern machining technologies. They include more-established technologies, such as High-Speed Machining/Cutting, High-Performance Machining/Cutting, High-Efficiency Machining or currently developed ones, such as resource- and energy-efficient (generally sustainable) and hybrid machining. Practical examples and charts that document their importance in modern manufacturing are provided. Finally, some important future trends are over…
Dynamic Response of a Rigital Displacement Motor Operating with Various Displacement Strategies
2019
Digital displacement technology has the potential of revolutionizing the performance of hydraulic piston pumps and motors. Instead of connecting each cylinder chamber to high and low pressure in conjunction with the shaft position, two electrically-controlled on/off valves are connected to each chamber. This allows for individual cylinder chamber control. Variable displacement can be achieved by using different displacement strategies, like for example the full stroke, partial stroke, or sequential partial stroke displacement strategy. Each displacement strategy has its transient and steady-state characteristics. This paper provides a detailed simulation analysis of the transient and steady…
Process mechanics in Friction Stir Extrusion of magnesium alloys chips through experiments and numerical simulation
2017
Abstract Friction Stir Extrusion (FSE) is a novel process designed to directly recycle machining chips. An experimental campaign was carried out on AZ31 milling chips using variations in extrusion ratio, force and tool rotation rate. The process mechanics were studied and correlated to the material flow, which was elucidated through use of a copper marker. A 3D, Lagrangian, thermo-mechanically coupled dedicated numerical model was set up and validated through temperature measurements. The combination of experimental and numerical results permitted to reconstruct the complex 3D material flow induced by tool rotation and plunge into the extrusion billet chamber.
Surface and mechanical characterization of stationary shoulder friction stir welded lap joints: experimental and numerical approach
2020
Friction Stir Welding (FSW) is one of the most used solid-state welding processes in the aeronautical, aerospace, ground transportation and naval fields. Stationary Shoulder Friction Stir Welding (SSFSW) is a recently introduced variant of the process allowing lower heat input into the joints, with beneficial effects in terms of joint mechanical properties, microstructure and top surface finish. In the paper, lap joints produced by SSFSW and made out of AA6082-T6 aluminum alloy sheets have been analyzed with the aim to investigate the effect of the stationary shoulder on the lap joints surface, metallurgical, and mechanical properties. The lap joints produced by SSFSW have been compared to …
Enhancement of mechanical properties of FSWed AA7075 lap joints through in-situ fabrication of MMC
2017
Abstract Friction Stir Processing (FSP) has been demonstrated feasible to create local Metal Matrix Composites (MMCs) in light alloys matrix. In this research, local MMCs were produced contextually to the weld using Friction Stir Welding (FSW). SiC particles were added to AA7075 lap joints by creating a proper groove on the top surface of the bottom sheet. Different welds were produced with increasing number of tool passes. The effect of the multiple passes was investigated through shear tests, macro and micro observations, average grain size and microhardness measurements. The welded joints were compared to a reference weld produced with no reinforcements. It was found that poor mixing bet…
Flow Control of Fluid in Pipelines Using PID Controller
2019
In this paper, a PID controller is utilized in order to control the flow rate of the heavy oil in pipelines by controlling the vibration in a motor pump. A torsional actuator is placed on the motor pump in order to control the vibration on a motor and consequently controlling the flow rates in pipelines. The necessary conditions for the asymptotic stability of the proposed controller are validated by implementing the Lyapunov stability theorem. The theoretical concepts are validated utilizing numerical simulations and analysis, which proves the effectiveness of the PID controller in the control of flow rates in pipelines.
A new AR authoring tool using depth maps for industrial procedures
2013
Several augmented reality systems have been proposed for different target fields such as medical, cultural heritage and military. However, most of the current AR authoring tools are actually programming interfaces that are exclusively suitable for programmers. In this paper, we propose an AR authoring tool which provides advanced visual effect, such as occlusion or media contents. This tool allows non-programming users to develop low-cost AR applications, specially oriented to on-site assembly and maintenance/repair tasks. A new 3D edition interface is proposed, using photos and Kinect depth information to improve 3D scenes composition. In order to validate our AR authoring tool, two evalua…
A theoretical framework for product relationships description over space and time in integrated design
2016
ABSTRACTThis paper presents a novel qualitative description theory in the context of integrated design, which here incorporates assembly sequence planning in the early product design stages (also called assembly oriented design – AOD). Based on a literature review of current AOD approaches, product models and mereotopology-based theories, the authors introduce a promising mereotopological theory which enables the formal product relationships description in integrated design by introducing an emerging framework, four-dimensionalism (i.e. perdurantism in philosophy). The proposed efforts aim at providing a concrete basis for describing the evolution of spatial entities (i.e. product parts) an…
An Ontology to Support Semantic Management of FMEA Knowledge
2016
<p>Risk mitigation has always been a special concern for organization’s strategic management. Various tools and techniques have been developed to manage risk in an effective way. Failure Mode and Effects Analysis (FMEA) is one of the tools used for effective assessment of risk. It analyzes all potential failure modes, their causes, and effects on a product or process. Moreover it recommends actions to mitigate failures in order to enhance product reliability. Organizations spend their resources and domain experts make their efforts to complete this analysis. It further helps organizations identify the expected risks and plan strategies in advance to tackle them. But unfortunately the …