Search results for "Residual stresse"
showing 10 items of 23 documents
Residual stresses and FCP prediction in FSW through a continuous FE model
2009
Abstract Residual stresses prediction is definitively a relevant and open issue in welding processes. In the last years, different numerical models are proposed by many researchers to predict the residual stress field in FSW butt joint. However, most of these works are based on properly tuned analytical models and neglect the effect of the mechanical action due to the presence of the tool pin. In the present paper, a continuous 3D FE model, which was previously developed by some of the authors, was used to simulate the FSW process of butt joints with a single block approach, and predict the residual stress field by considering both thermal and mechanical actions. Then, the residual stress e…
The effect of wear on the tetragonal-to-monoclinic transformation and the residual stress distribution in zirconia-toughened alumina cutting tools
1998
Abstract Zirconia-toughened alumina cutting tools have been examined after machining an AISI 1040 steel. The Raman spectrum of zirconia and the fluorescence spectrum from alumina have been used to determine the extent of the tetragonal-to-monoclinic (t-m) transformation and the residual stresses in and around the worn-out crater, respectively. Although about 15% vol. m-zirconia is present even in a brand new cutting tool, it was shown that the crater region undergoes the t-m transformation up to 40% vol. In both cases, the transformed zone is concentrated near the surface. The residual stresses in alumina are slightly compressive in the new cutting tool and away from the crater region, but …
Numerical Procedure For Residual Stresses Prediction In Friction Stir Welding
2011
The prediction of residual stresses is a relevant and, under many points of view, still open issue for a proper welding process design. In the present paper a 3D FE model, with general validity for different joint configurations, was used to simulate the Friction Stir Welding (FSW) process of butt joints through a single block approach. The model is able to predict the residual stresses by considering thermal actions only, thanks to a new time efficient approach. A good agreement between calculated and experimentally measured data was found; the effectiveness of the presented numerical procedure was evaluated by comparing the calculation times of the proposed method with the ones of already…
Residual stresses in friction stir welded parts of complex geometry
2011
Residual stresses play a key role on the mechanics underlying the fatigue crack growth propagation of welded joints. Indeed, compressive residual stresses may induce a beneficial enhancement of the fatigue life under loading condition whereas tensile residual stresses may act to increase the stress distribution at crack tip, resulting in a life-threatening condition of the welded structure. In-process distortion and final geometry of welded joints are also affected by residual stresses. In this paper, the longitudinal residual stress distributions in friction stir welding (FSW) joints were investigated for butt and skin–stringer geometries, including lap and T configurations. To measure res…
Measurement of edge residual stresses in glass by the phase-shifting method
2011
Abstract Control and measurement of residual stress in glass is of great importance in the industrial field. Since glass is a birefringent material, the residual stress analysis is based mainly on the photoelastic method. This paper considers two methods of automated analysis of membrane residual stress in glass sheets, based on the phase-shifting concept in monochromatic light. In particular these methods are the automated versions of goniometric compensation methods of Tardy and Senarmont. The proposed methods can effectively replace manual methods of compensation (goniometric compensation of Tardy and Senarmont, Babinet and Babinet–Soleil compensators) provided by current standards on th…
Photoelastic Analysis of Edge Residual Stresses in Glass by Automated “Test Fringes” Methods
2011
Since the glass is a birefringent material, the analysis of residual stress in glass is usually carried out by means of photoelastic methods. This paper considers the automation of the “test fringes” method which is based on the use of a Babinet compensator or of a beam subjected to bending. In particular, two automated methods are proposed: the first one is based on the use of the centre fringe method in monochromatic light and the second one is based on the use of RGB photoelasticity in white light. The proposed methods have been applied to the analysis of membranal residual stresses in some tempered glasses, showing that they can effectively replace manual methods of photoelastic analysi…
RGB photoelasticity applied to the analysis of membrane residual stress in glass
2011
The measurement of residual stresses is of great relevance in the glass industry. The analysis of residual stress in glass is usually made by photoelastic methods because glass is a photoelastic material. This paper considers the determination of membrane residual stresses in glass plates by automatic digital photoelasticity in white light (RGB photoelasticity). The proposed method is applied to the analysis of membrane residual stresses in some tempered glass. The proposed method can effectively replace manual methods based on the use of white light, which are currently provided by some technical standards.
Photoelastic Analysis of Edge Residual Stresses in Glass by the Automated Tint Plate Method
2013
The analysis of residual stress in glass is usually carried out by means of photoelastic methods. This article considers the automation of the white light photoelastic method based on the use of a full-wave plate placed behind the glass plate. In particular, the method in based on the use of RGB photoelasticity in white light in conjunction with a full wave plate. The proposed method have been applied to the analysis of membrane residual stresses in tempered glass, showing that it can effectively replace manual methods of photoelastic analysis of residual stresses in glass when a low photoelastic retardation is present.
ERROR AND UNCERTAINTY ANALYSIS OF RESIDUAL STRESS EVALUATION BY USINGTHE RING-CORE METHOD
2014
The Ring-Core Method is a technique used for the experimental analysis of the residual stresses in mechanical components. For uniform and non-uniform residual stresses estimation, the use of the method leads in general to accurate results but, unfortunately at present the user does not have appropriate procedures to correct the obtained results from systematic errors as well as to estimate the uncertainty due to random errors. In order to overcome such drawbacks, in the present work, the procedures for the correction of the effects of the main error sources and for the stress uncertainty estimation, are proposed. The practical application of such procedures allow the user to highlight the r…
IL METODO DI PROVA “AIAS - TR” PER LA MISURA DELLE TENSIONI RESIDUE COSTANTI O VARIABILI CON LA TECNICA DEL FORO INCREMENTALE
2010
Viene presentata una sintesi dell’attività svolta dal Gruppo di lavoro AIAS “Tensioni Residue” nel periodo dal 2006 al 2009. Lo scopo dell’attività è stata l’elaborazione del metodo AIAS - TR 01 per la misura delle tensioni residue con il metodo del foro incrementale. La normativa tecnica esistente sull’argomento (ASTM E 837-08) [1] ha un campo di applicabilità ristretto; infatti essa non considera alcuni effetti che possono influenzare l’accuratezza della misura. Il metodo di prova (AIAS - TR 01) fornisce una visione d’insieme del metodo della rosetta forata, aggiornata all’attuale stato dell’arte (2009) sia a livello tecnologico che a livello teorico. Le principali innovazioni riguardano …