Search results for "Stamping"
showing 10 items of 42 documents
Design of sheet stamping operations to control springback and thinning: a multi-objective stochastic optimization approach
2010
Abstract The aim of this paper is to develop a design tool for stamping processes, which is able to deal with the scattering of the final part quality due to the inner variability of such operations. Such variability is one of the main drawbacks for a robust process design. It results in a scattering of the most significant process results and depends on several parameters. The so called noise factors greatly influence final result variability, which often means rejecting parts and anyway achieving final properties different from the specified ones. The process investigated in the paper is an S-shaped U-channel stamping operation carried out on a lightweight aluminum alloy of automotive int…
A Comparative Analysis of Different Robust Design Approaches in Sheet Stamping Operations
2011
A crucial issue in sheet stamping optimization problems is related to the process robustness improvement: critical scattering in the investigated performances arises due to some noise variables influence, often evolving up design failure itself. In fact, strong variations in the final stamped part or fluctuations of strain distribution may lead to an uncontrolled process design. Such variability cannot be controlled but anyway it is possible to develop proper design tools able to identify robust process calibrations above which the noises variations effects are admissible. In this paper, a multi‐objective optimization problem was analyzed, with the aim to minimize both excessive thinning an…
A NEW PROGRESSIVE DESIGN METHODOLOGY FOR COMPLEX SHEET METAL STAMPING OPERATIONS: COUPLING SPATIALLY DIFFERENTIATED RESTRAINING FORCES APPROACH AND M…
2010
The growing interest in sheet metal stamping processes, particularly in the automotive industry has led to three main issues in this field:*request of very complex shapes; *growing interest in springback control; *solution of multi-objective problems. These issues make a sheet metal stamping processes design very difficult and proper design methodologies to reduce times and costs are highly required. In this paper, a computer aided approach aiming to satisfy the mentioned issues is proposed. In particular, a progressive design approach based on the integration between numerical simulations, Response Surface Methodology (RSM) and Pareto optimal solutions search techniques was applied in orde…
Optimal positioning of irregular shapes in stamping die strip
2010
The nesting of two-dimensional shapes is a common problem, where raw material has to be economically cut. As for the single-pass single-row strip layout, several algorithms, based on established methods, have been proposed. Moreover, it should be noticed that the optimum layout should also consider a few constraints, like grain orientation for subsequent forming operation, correct bridge width, and the commercial roll of metal width in order to make solutions applicable in real industrial environments. Most of the procedures until now shown in literature are quite complex and often ignore these real constraints. They usually make use of sliding techniques and are not able to effectively wor…
Active Lighting Applied to Shape from Polarization
2006
We present a new way of solving the ambiguity that appears in the shape from polarization method. This ambiguity, concerning the normals orientation of the surface, was previously solved thanks to a propagation algorithm. In this paper, the ambiguity is solved thanks to a special active lighting. This method is less time computing and is more robust to noise acquisition. We first demonstrate how to compute the right normals on the whole surface. Then, we show an application on the 3D reconstruction of a specular metallic object made by stamping and polishing.
Robust design of a sheet stamping process: approaches to control the inner process variability
2011
The robustness investigation has become a crucial issue in the design of the sheet metal forming operations. The uncontrollable effects of some noise variables heavily influence the final process results, often evolving up to the failure of the process design. Therefore, tools able to handle such variability are worth developing with the aim to minimize the scattering of the investigated process performances despite of the process design. Moreover, the stamping process operations are usually characterized by objectives with conflicting behaviors and a set of compromise solutions, referred as Pareto front, is finally obtained instead of a global optimum. Therefore, the question becomes more …
Optimal design of tube hydroforming processes: A fuzzy-logic-based approach
2004
In recent years, tube hydroforming has become an economic and industrially suitable alternative to various traditional stamping processes, in particular for small batch production. In the present paper, an artificial intelligence system based on fuzzy logic was implemented for tube hydroforming process design. The aim was to achieve a process design procedure able to prevent forming defects and guarantee the achievement of the desired final shape of the component. In particular, the process design concerns the internal pressure history and the axial feeding. The fuzzy system is able to provide optimal trajectories for both the controlled parameters, producing a defect-free final part.
DIMENSIONAL STABILITY OF REINFORCED MATRICES.
1983
Particulate fillers are often used to improve the dimensional stability of polymeric items obtained through processing techniques such as injection molding, deep drawing, hot stamping, etc. In these operations the material undergoes large multiaxial deformations which result in molecular orientation and remain as frozen-in stresses during cooling of the material. Once the formed objects are exposed to sufficiently high temperatures, various degrees of spring-back take place and subsequent changes in shape and dimension occur (1).
"Writing biochips": high-resolution droplet-to-droplet manufacturing of analytical platforms.
2022
The development of high-resolution molecular printing allows the engineering of analytical platforms enabling applications at the interface between chemistry and biology, i.e. in biosensing, electronics, single-cell biology, and point-of-care diagnostics. Their successful implementation stems from the combination of large area printing at resolutions from sub-100 nm up to macroscale, whilst controlling the composition and the volume of the ink, and reconfiguring the deposition features in due course. Similarly to handwriting pens, the engineering of continuous writing systems tackles the issue of the tedious ink replenishment between different printing steps. To this aim, this review articl…