Search results for "machining"
showing 10 items of 180 documents
An Investigation of the Thermal Effects in Orthogonal Cutting Associated with Multilayer Coatings
2001
Abstract This paper deals with an experimental and analytical investigation into the tool-chip interface behaviour, influencing the temperature and heat transfer at the multilayered coated-tool rake face during orthogonal cutting of carbon and stainless steels. New methodology for assessing the amount of thermal energy generated when machining with a coated tool insert with natural and restricted contact coupled with a metallic chip, using thermophysical properties of the sliding materials is developed in this study. It was proven, based on the heat flux analysis, that the use of advanced coatings with an intermediate Al 2 O 3 layer can substantially improve the heat flow into the chip at d…
Influence of geometrical ratios in forgeability of complex shapes during hot forging of Ti-6Al-4V titanium alloy
2014
Abstract Titanium alloys are considered desirable materials when both mechanical properties and weight reduction are requested at the same time. This class of materials is widely used in application fields, like aeronautical, in which common steels and light-weight materials, like aluminum alloys, are not able to satisfy all operative service conditions. Most of manufacturing processes of titanium alloy components are based on machining operations, which allow obtaining very accurate final shapes but, at the same time, are affected by several disadvantage like material waste and general production costs. During the last decade, the forging processes for titanium alloys have attracted greate…
Residual strain and stress analysis by speckle interferometry combined with the drill of a groove
2007
A new method for residual stresses determination combining Electronic Speckle Pattern Interferometry (ESPI) with the machining of a groove. The internal stress field is perturbed as the depth of the groove is increased incrementally [1]. The structure finds a new equilibrium state generating displacements which are measured using ESPI. This method was tested on an aluminium alloy plate treated locally by ultrasonic shot-peening. The investigation of the images obtained with the phase shifting technique and fringe patterns makes it possible to analyze, simultaneously, the stress profile along two directions: along the depth of the structure, and along the groove direction.
Ultrasonic phased array inspection of wire plus arc additive manufacture samples using conventional and total focusing method imaging approaches
2019
In this study, three aluminium samples produced by wire + arc additive manufacture (WAAM) are inspected using ultrasonic phased array technology. Artificial defects are machined using a centre drill, ø 3 mm, and electrical discharge machining (EDM), ø 0.5-1 mm, in a cylindrical through-hole topology. The samples are first inspected using a single-element wheel probe mounted on a KUKA robot in order to investigate the feasibility of using a conventional ultrasonic transducer approach. Unfortunately, the wheel probe is found to be unsuitable for scanning the WAAM specimens and ultrasonic phased arrays are employed next. The set-up includes 5 MHz and 10 MHz arrays (128 elements) in direct cont…
Influence of Post-machining Thermal Treatment on the Corrosion Behaviour of Copper
2014
Abstract In this paper, the influence of a post-machining thermal treatment (PMTT) on the corrosion behaviour of copper was investigated in a salt fog atmosphere. The corrosion behaviour was affected by the presence of a high density of grain boundaries generated during machining or dislocations formed during PMTT under certain conditions. The obtained results showed that it is possible to find PMTT conditions to cancel changes induced by machining and that the critical factor leading to a sharp increase of the percentage of oxidized surface seems to be the density of dislocations near the machined surface.
Nanotribological, nanomechanical and interfacial characterization of atomic layer deposited TiO2 on a silicon substrate
2015
Abstract For every coating it is critical that the coatings are sufficiently durable to withstand practical applications and that the films adhere well enough to the substrate. In this paper the nanotribological, nanomechanical and interfacial properties of 15–100 nm thick atomic layer deposited (ALD) TiO 2 coatings deposited at 110–300 °C were studied using a novel combination of nanoscratch and scanning nanowear testing. Thin film wear increased linearly with increasing scanning nanowear load. The film deposited at 300 °C was up to 58±11 %-points more wear-resistant compared to the films deposited at lower temperatures due to higher hardness and crystallinity of the film. Amorphous/nanocr…
A HEURISTIC APPROACH TO PART BATCHING IN FMS
1989
ABSTRACT A computationally efficient heuristic procedure is presented in order to solve the Part Batching Problem in FMS installations. The procedure is able to deal with the limited availability of tool slots in the storage devices of the machining centers and to evaluate how their capacity affects the overall system performances. A large dimension application is reported and the solution of the problem is tested using a simulator properly worked out.
Multipass machining optimization by using fuzzy possibilistic programming and genetic algorithms
1999
The paper deals with optimal determination of the cutting parameters in multipass machining operations. A new optimization approach is proposed which uses a possibilistic formulation of the classical optimization problem and optimizes the resulting possibilistic model using a genetic algorithm. The proposed approach makes it possible to find the optimal value of all the cutting parameters, including the depth of cut, in just one step. A numerical example is provided to compare the performance of the proposed method with other recent methods proposed in the literature. Furthermore, fuzzy data must be used in the formulation of the optimization problem and therefore a fuzzy possibilistic app…
On the evaluation of the global heat transfer coefficient in cutting
2007
The use of numerical simulations for investigating machining processes is remarkably increasing because of the simulation cost is lower than the experiments and the possibility to analyze local variables such as pressures, strains, and temperatures is allowable. Process simulation is very hard from a computational point of view, since it frequently requires remeshing phases and very small time steps. As a consequence, the simulated cutting time is usually of the order of few milliseconds and no steady cutting conditions are generally achieved, at least as far as thermal conditions are concerned. Therefore, nowadays numerical prediction of cutting temperatures cannot be considered fully reli…
Optimization of the objective function –surface quality by end-milling dimensional machining of some aluminum alloys
2019
Abstract In the aerospace industry, the milling of aluminum alloy parts is a machining process with the primary purpose of removing high volumes of material. Aluminum alloys are materials that have relatively good machinability, which helps the process because many of the components of the aircraft are of high dimensions. These parts have many pockets more or less deep, and the removal by cutting off about 90% of the initial volume of the workpiece is a matter of consideration. The manufacturing process is protracted and involves long semi-finishing and finishing operations, so it is recommended that any researcher who begins and finishes an experimental study should do it base on a specifi…