Search results for "residual stress"
showing 10 items of 119 documents
Curvature radius measurement by optical profiler and determination of the residual stress in thin films
2019
Abstract The Stoney formula, based on the measurement of the substrate curvature, is often used for the determination of the thin films' residual stress. In this study, titanium nitride coatings were deposited by DC reactive magnetron sputtering on silicon substrates. An optical profiler was used to determine the curvature of the surface before and after coating. Two radii were then obtained, along the principal perpendicular directions of the surface curvature. A simple and efficient method to determine the experimental error on the stress calculation was developed taking into account the film thickness dispersion and the radii dispersion. Using constant deposition parameters, some samples…
Mechanical properties and corrosion behaviour after scratch and tribological tests of electrodeposited Co-Mo/TiO2 nano-composite coatings
2019
International audience; The micro-mechanical (Young’s modulus and hardness) and tribological properties, as well as the scratch resistance of Co-Mo/TiO2 nano-composite coatings were investigated. The coating was found to be harder and stiffer than the substrate (pure cobalt). Low residual stresses were also derived from Stoney’s equation (type I stress). The corrosion behaviour after tribological and scratch tests was studied in Ringer’s solution. Dry sliding of the coating against an alumina ball at the load of 1 N or 2 N over the same distance had nearly no influence onthe anodic branch of the polarisation curves. By contrast, the current density in the cathodic branch (oxygen reduction r…
The effects of cryogenic cooling on surface integrity in hard machining: A comparison with dry machining
2012
Abstract This paper presents results of an experimental study of cryogenic machining of hardened AISI 52100 steel, focusing on surface integrity. Experiments were performed under dry and cryogenic cooling conditions using CBN tools varying cutting speeds, workpiece hardness and tool geometry. Surface integrity parameters (surface roughness, white layer thickness, residual stresses, metallurgical conditions including grain size, phase transformation, etc.) were investigated to establish the effects of cryogenic cooling on the surface integrity of the machined component, and results were compared with those from dry hard machining. Overall, cryogenic cooling provides improved surface integrit…
Surface Integrity
2008
This chapter provides comprehensive knowledge regarding the state and properties of both surface and subsurface layers generated during machining processes, including different associated mechanical and thermal influences. Basic models of the superficial layer and factors effecting surface integrity are presented. Decomposition of surface topography into roughness, waviness and form along with appropriate filtering methods is outlined. The characterization of surface roughness based on 2D and 3D roughness parameters as well as motif, fractal and frequency characteristics are presented. In particular, all standardized areal surface parameters are specified, and practical examples are provide…
Reactive Element (Y,Ce) Effect on Stresses Determined In-Situ during Iron Oxidation at 800°C
2001
In-situ stress determinations by X-ray diffraction have been performed during pure iron oxidation (p(O 2 ) = 2 x 10 -3 Pa, T = 800°C). On yttrium implanted specimens the stress level is close to zero before oxidation. On CeO 2 coated specimens, the initial compressive stress due to surface polishing is not modified by the coating. During oxidation, the in-situ compressive stress value determined in the Fe (1-x) O scale, is not strongly dependent upon the reactive element nature. Nevertheless, the stress evolution during cooling and residual stresses determined after cooling to room temperature are very different. Blank and CeO 2 coated specimens show relatively high compressive stresses whe…
Laser shock processing with two different laser sources on 2050‐T8 aluminum alloy
2011
PurposeThe purpose of this paper is to conduct a comparative study of the surface modifications induced by two different lasers on a 2050‐T8 aluminum alloy, with a specific consideration of residual stress and work‐hardening levels.Design/methodology/approachTwo lasers have been used for Laser shock peening (LSP) treatment in water‐confined regime: a Continuum Powerlite Plus laser, operating at 0.532 mm with 9 ns laser pulses, and near 1.5mm spot diameters; a new generation Gaia‐R Thales laser delivering 10 J‐10 ns impacts, with 4‐6mm homogeneous laser spots at 1.06 mm. Surface deformation, work‐hardening levels and residual stresses were analyzed for both LSP conditions. Residual stresses …
Friction Stir Welding of Tailored Blanks: Investigation on Process Feasibility
2006
Tailor welded blanks (TWBs) are conventionally produced by laser or traditional welding processes. In either case, the joints are created by solid-liquid-solid phase transformations that result in undesirable microstructures and tensile residual stresses detrimental to joint performance. This study investigates feasibility of an alternate joining process, friction stir welding (FSW). The joining of AA7075-T6 blanks of different thickness is investigated through FE analyses and controlled experiments. It is found that for a successful joint, the welding parameters have to be carefully designed so that the resulting metal flow and the temperature history during FSW are consistent for the two …
Evaluation of Residual Stresses During Fatigue Test in an FSW Joint
2008
At present, friction stir welding (FSW) represents one of the most interesting techniques in the field of welding. The process is has been implemented in industrial practice for joining aluminium alloys, while the welding of the titanium alloy and the steels is still primarily in a developmental stage.
Fatigue crack growth in 2024-T351 Friction Stir Welded Joints: longitudinal residual stresses and microstructural effects
2009
Abstract The role of longitudinal residual stress on propagation of fatigue cracks was examined in friction stir welds produced in 2024-T351 aluminum alloy. Fatigue crack growth rate was obtained through constant Δ K Iapp tests for notches at different distances from the weld centerline. Subsequently, crack growth was correlated to weld residual stress measured by the cut-compliance method. It was found that residual stresses correspond to low crack growth rates outside the weld zone during fatigue loading. Once in the weld zone, the crack growth was affected by microstructural and hardness changes. Furthermore, weld residual stresses were mechanically relieved and effects on crack propagat…
Improved FE model for simulation of friction stir welding of different materials
2010
Abstract One of the most relevant aspects of friction stir welding is the possibility to weld different materials. In the present paper, the authors present an improved continuum finite element model for the simulation of friction stir welding processes aimed to obtain T joints, made of a stringer in AA7175-T73511 and of a skin in AA2024-T4. The model, taking into account the thermomechanical behaviours of the two different materials, is utilised to study the occurring material flow and residual stress state. Numerical results are compared with experimental observations: the model is able to predict the material flow, obtaining important information on the joint failure mode.