Search results for "residual stress"
showing 10 items of 119 documents
Numerical Procedure For Residual Stresses Prediction In Friction Stir Welding
2011
The prediction of residual stresses is a relevant and, under many points of view, still open issue for a proper welding process design. In the present paper a 3D FE model, with general validity for different joint configurations, was used to simulate the Friction Stir Welding (FSW) process of butt joints through a single block approach. The model is able to predict the residual stresses by considering thermal actions only, thanks to a new time efficient approach. A good agreement between calculated and experimentally measured data was found; the effectiveness of the presented numerical procedure was evaluated by comparing the calculation times of the proposed method with the ones of already…
Damage accumulation under variable amplitude loading of welded medium- and high-strength steels
2004
Abstract The paper presents the calculation of cumulative damage for two types of welded joints (butt weld and transverse stiffeners) of four steels (medium to high strength): S355N, S355M, S690Q and S960Q. This calculation is based on experimental data obtained under axial loading and bending with constant and variable amplitudes (Gaussian distribution and Gauss with overload spectrum). The experiments were performed under fully reversed ( R =−1) and pulsating ( R =0) loading. The fatigue life is calculated using the modifications of the Palmgren–Miner–Original rule, according to the Palmgren–Miner–Elementary method, as well as to Haibach’s suggestion. The fatigue life does not depend on t…
On the Residual Stresses in Friction Stir-Welded Parts: Effect of the Geometry of the Joints
2010
Residual stress state is a fundamental aspect of welded joints, especially when complex geometries are considered. In this article, the residual longitudinal stresses in friction stir-welded joints were measured. In particular, different joint configurations were taken into account, namely butt joints, T, and lap ones, the latter being definitively interesting case studies with reference to applications in the transportation industries and, particularly in the aerospace industries.
Residual stresses in friction stir welded parts of complex geometry
2011
Residual stresses play a key role on the mechanics underlying the fatigue crack growth propagation of welded joints. Indeed, compressive residual stresses may induce a beneficial enhancement of the fatigue life under loading condition whereas tensile residual stresses may act to increase the stress distribution at crack tip, resulting in a life-threatening condition of the welded structure. In-process distortion and final geometry of welded joints are also affected by residual stresses. In this paper, the longitudinal residual stress distributions in friction stir welding (FSW) joints were investigated for butt and skin–stringer geometries, including lap and T configurations. To measure res…
Residual strain and stress analysis by speckle interferometry combined with the drill of a groove
2007
A new method for residual stresses determination combining Electronic Speckle Pattern Interferometry (ESPI) with the machining of a groove. The internal stress field is perturbed as the depth of the groove is increased incrementally [1]. The structure finds a new equilibrium state generating displacements which are measured using ESPI. This method was tested on an aluminium alloy plate treated locally by ultrasonic shot-peening. The investigation of the images obtained with the phase shifting technique and fringe patterns makes it possible to analyze, simultaneously, the stress profile along two directions: along the depth of the structure, and along the groove direction.
Experimental and numerical analysis of aluminum-aluminum bolted joints subject to an indentation process
2015
Abstract The increasing interest of the industry (especially automotive, aviation and marine) in the fastener joints (riveted, bolted, etc.) between metallic materials, has re-opened the study on the possibility to improve the performance of the drilled structure using plastic deformation processes. Indentation process, performed before the drilling operation, creates circumferential compression stresses around the hole which increase significantly the mechanical performance of the drilled structures. In this paper, static and the fatigue performances of aluminum–aluminum (AW 6082-T6) single-lap bolted joints are studied. In particular, the study compares the mechanical strength of only dri…
On the self-piercing riveting of aluminium blanks and carbon fibre composite panels
2010
In the present paper the possibility to join aluminium alloys blanks and carbon fibre composites panels by self-piercing riveting operation is considered. In particular a few case studies were carried out at the varying of the process parameters. The effectiveness of the obtained joints was tested through tensile tests and through fatigue ones; what is more the process mechanics was highlighted through proper macro and micro observations of the transverse sections of the joints. The failure mechanics of the obtained joints were also considered in order to highlight the mechanisms which occur and determine the lost of the load carrying capability of the joints. Finally a numerical model of t…
Elastic configurations of self-supported oxide membranes for fuel cells
2013
Abstract Ultra-thin oxide films are of interest in energy conversion technologies such as low temperature solid oxide fuel cells and permeation membranes. Understanding their thermo-mechanical stability is an important problem. Edge clamped, self-supported thin film membranes show hierarchical wrinkles; with the largest wavelengths in the center, while smaller ones arise near the clamped boundary; correspondingly the largest strains, with tensile stress comparable to the residual stress, are in the vicinity of the clamped boundary. Our results can be understood by simple scaling arguments and are valid for membranes in the post-buckling regime far from threshold. We confirm the validity of …
Aluminum oxide from trimethylaluminum and water by atomic layer deposition:The temperature dependence of residual stress, elastic modulus, hardness a…
2014
Use of atomic layer deposition (ALD) in microelectromechanical systems (MEMS) has increased as ALD enables conformal growth on 3-dimensional structures at relatively low temperatures. For MEMS device design and fabrication, the understanding of stress and mechanical properties such as elastic modulus, hardness and adhesion of thin film is crucial. In this work a comprehensive characterization of the stress, elastic modulus, hardness and adhesion of ALD aluminum oxide (Al2O3) films grown at 110-300 C from trimethylaluminum and water is presented. Film stress was analyzed by wafer curvature measurements, elastic modulus by nanoindentation and surface-acoustic wave measurements, hardness by na…
Residual stress and material flow prediction in Friction Stir Welding of Gr2 Titanium T-joints
2022
Friction Stir Welding is nowadays an established technique successfully used by many industries. However, most of the research and, consequently, most of the applications regard aluminum alloys and butt joints. T-joints are of high interest for different industrial sectors as aeronautical, aerospace, naval and ground transportation, for which joint integrity and low residual stress are extremely important. In this study, an experimental and numerical approach is proposed with the aim to study the peculiarities of the residual stress distribution and material flow occurring in FSW of CP-Ti T-joints. Experiments were carried out to assess the feasibility of the process and to acquire the temp…