Search results for "welding"

Tool Path Design in Friction Stir Welding of AA6082-T6 Aluminium Alloy

2007

In the paper, a variation of the Friction Stir Spot Welding (FSSW) process has been considered. In particular, a particular tool path is given after the sinking phase nearby the initial penetration site. The process mechanics was highlighted and the joint strength was considered at the varying of the most relevant process parameters. Furthermore macro and micro analyses were developed in order to highlight the process mechanics and the local material microstructure evolution. The investigated technology appears a promising joining technique in order to develop effective spot joints.

Fatigue crack growth in welds based on a V-notch model for the short crack propagation at the toe

2018

Abstract This work presents a new fatigue crack growth prediction model for non-load-carrying fillet welded steel joints. For this joint configuration the fatigue cracks will emanate from the weld toe region. Due to the presence of a V-notch in this region the crack initiation point becomes a point of singularity for the stress field. This may in many cases make it difficult to determine the Stress Intensity Factor Range (SIFR) for small cracks by conventional methods based on Linear Elastic Fracture Mechanics (LEFM). The present approach solves this problem by using the Energy Release Rate (ERR) to determine the SIFR in the small crack growth regime. The model is fitted to crack growth cur…

Stress transfer mechanism investigation in hybrid steel trussed-concrete beams by push-out tests

2014

Abstract Results of push-out tests carried out on Hybrid Steel Trussed–Concrete Beams (HSTCBs) before and after the concrete casting are presented and interpreted. Firstly, in order to check the ability of weldings before casting, tensile tests were performed on specimens reproducing different types of welded joints. Simplified design formulae were used to predict their ultimate strength. Secondly, results obtained by push-out tests on specimen representative of the beam before and after the concrete casting are presented and discussed. Finally, simplified analytical models proposed by the current European building code were adapted to the specific typology to roughly predict the ultimate s…

Mechanical properties and accommodation processes on metallic interfaces

1998

Bimetallic joints Al/Pb, Al/Sn, Pb/Sn, Pb/Pb, etc. with clean interfaces, obtained by a special cold welding method, are used as a model of phase boundaries for investigation of accommodation processes and strength properties of interfaces. To reduce the volume diffusion-induced relaxation processes, investigations were carried out at relatively low temperatures 0.1-0.5 T m . The role of surface diffusion and the effect of phase boundary energy on the healing of micropore ensembles on interfaces was investigated. The accommodation processes on the phase boundaries are considered as a result of mechanoactivation of both the interaction and structure formation of such non-equilibrium systems.…

The infrared thermography control of the laser welding of amorphous polymers

2008

In laser welding technique, a real-time control of temperature distribution inside the irradiated materials is essential when attempting to optimize the process. For all laser welding methods that operate by the transmission principle, the difficulty of recording the developed temperature at the interface derives from the fact that materials to be welded are in contact throughout the entire process. In the present study, in order to overcome this issue, a contact-free method such the infrared thermography is used for surface temperature measurement. Corroborating this data with a numerical simulation of the temperature field evolution inside the components, an assessment of optimal process …

An Automated Visual Inspection System for the Classification of the Phases of Ti-6Al-4V Titanium Alloy

2013

Metallography is the science of studying the physical properties of metal microstructures, by means of microscopes. While traditional approaches involve the direct observation of the acquired images by human experts, Com-puter Vision techniques may help experts in the analysis of the inspected mate-rials. In this paper we present an automated system to classify the phases of a Titanium alloy, Ti-6Al-4V. Our system has been tested to analyze the final products of a Friction Stir Welding process, to study the states of the micro-structures of the welded material.

Influence of the metallurgy and the microstructure on the strength of titanium-steel laser welded assemblies

2021

The dissimilar laser welding of titanium alloys with stainless steel is of high interest for different industrial applications. However, the joining of these materials by direct fusion is hardly achievable because of the presence of brittle intermetallic phases in the Ti-Fe system that produce spontaneous cracking of the welds. The scientific aim of this thesis is to identify a reliable criterion that allows identifying the possible conditions allowing obtaining a durable dissimilar titanium/steel joints, in terms of mechanical strength in service conditions. The determination of this criterion is necessary for the comprehension of the relation between the microstructure of the melted zone …

On the choice of tool material in friction stir welding of titanium alloys

2012

Model-assisted ultrasonic calibration using intentionally embedded defects for in-process weld inspection

2021

Abstract Automated in-process Non-Destructive Testing (NDT) systems are rapidly gaining traction within the manufacturing industry as they reduce manufacturing time and costs. When considering calibration and verification of such systems, creating defects of known geometry and nature during the deposition of a weld can: (I) help examine the capability of the automated system to detect and characterise defects, (II) be used to form a database of signals associated with different defect types to train intelligent defect classification algorithms, and (III) act as a basis for in-process gain calibration during weld inspection at high temperatures, where the ultrasound beam can be skewed as a r…

Continuous monitoring of an intentionally-manufactured crack using an automated welding and in-process inspection system

2020

Abstract Automated weld deposition coupled with the real-time robotic Non-Destructive Evaluation (NDE) is used in this paper. For performance verification of the in-process inspection system, an intentionally embedded defect, a tungsten rod, is introduced into the multi-pass weld. A partially-filled groove (staircase) sample is also manufactured and ultrasonically tested to calibrate the real-time inspection implemented on all seven layers of the weld which are deposited progressively. The tungsten rod is successfully detected in the real-time NDE of the deposited position. The same robotic inspection system was then used to continuously monitor an intentionally-manufactured crack for 20 h.…