Search results for "welding"

Joining by forming technologies: current solutions and future trends

2022

AbstractThe progressively more demanding needs of emissions and costs reduction in the transportation industry are pushing engineers towards the use of increasingly lightweight structures. This goal can be achieved only if dissimilar and/or new materials, including polymers and composites, are joined together to create complex structures. Conventional fusion welding processes have often been proven inadequate to this task because of the high heat input reducing the joint mechanical properties or even making the joining process impossible. Joining by forming technologies take advantage on the plastic deformation to create sound joints out of even very dissimilar materials. Over the last 25 y…

Friction Stir Spot Welding of AA6082-T6: influence of the most relevant process parameters and comparison with classic mechanical fastening techniques

2007

The results of an experimental study on friction stir spot welding (FSSW) of AA6082-T6 are reported. In particular, process mechanics is highlighted and joint strength is considered in relation to varying the most relevant process parameters. Furthermore, the results obtained are compared with those derived from the application of traditional mechanical fastening techniques such as clinching and riveting. In this way the effectiveness of FSSW is highlighted.

Crack growth in fillet welded steel joints subjected to membrane and bending loading modes

2020

Abstract The present paper presents the results from extensive studies of the fatigue damage evolution in fillet welded steel joints subjected to Constant Amplitude (CA) stress under membrane and bending loading modes. The welded joints in question are F class details (category 71) with plate thicknesses ranging from 25 to 32 mm. The steel quality is a medium strength carbon manganese steel. Crack growth histories for the shallow semi-elliptical shaped cracks emanating from the weld toe are obtained by an Alternating Current Potential Drop (ACPD) technique. These growth histories are presented in detail and modelled by Linear Elastic Facture Mechanics (LEFM). The calculations follow the rec…

Rigidity transition in two-dimensional random fiber networks

2000

Rigidity percolation is analyzed in two-dimensional random fibrous networks. The model consists of central forces between the adjacent crossing points of the fibers. Two strategies are used to incorporate rigidity: adding extra constraints between second-nearest crossing points with a probability p(sn), and "welding" individual crossing points by adding there four additional constraints with a probability p(weld), and thus fixing the angles between the fibers. These additional constraints will make the model rigid at a critical probability p(sn)=p(sn)(c) and p(weld)=p(weld)(c), respectively. Accurate estimates are given for the transition thresholds and for some of the associated critical e…

Off-line Programming and simulation for automatic robot control software generation

2007

In this paper an off-line programming approach for welding robots is presented. The approach is based on the integration of a software tool for robot simulation and an user-friendly interface for automatic generation of the control program. The user can graphically arrange the components in a robotic work-cell and simulate the movements and operations of robotic arms before converting motions and operating sequences in controller-specific tasks. This methodology guarantees high level of flexibility of the robotic system when high variety of work-pieces needs to be welded. The approach has been implemented and tested in a real welding work-cell.

A Novel Method for the Real-time Force Losses Detection in Servo Welding Guns

2021

Study of drilling and welding laser : dynamics of keyhole

2011

The aim of the present work is to study experimentally the formation of the capillary during the drilling and welding by laser beam and to develop the numerical simulation which allows following the dynamics and the evolution of the keyhole. The zinc was chosen as a test material because its thermodynamical properties are well known. To simplify the problem, in the first place the drilling mechanism was studied. Two experimental methods were used to characterize the evolution of the keyhole: the Direct Observation of Drilled Hole method, which allows the visualization of the keyhole after the application of laser pulses of different durations, and Zn-Quartz method, which allows the direct o…

Polarization detection of trapped electrons via interaction with polarized atoms

1971

Electrons were trapped in an electrostatic quadrupole trap with superimposed homogeneous magnetic field. The electrons were polarized by spin exchange with a polarized atomic beam. The free trapped electron polarization was converted to a change in the electron translational energy via spin-dependent inelastic collisions with the atomic beam, and the electron translational temperature was monitored. Discussed are the development of this variation of the measurement technique, characteristics of electron storage, and the electron-polarized atom inelastic interaction as a function of electron temperature and time. The method has been applied to the detection of the (g-2) resonance of free, st…

Modeling of Melt Flow and Heat Transfer in Stationary Gas Tungsten Arc Welding with Vertical and Tilted Torches

2021

A 3D numerical simulation was conducted to study the transient development of temperature distribution in stationary gas tungsten arc welding with filler wire. Heat transfer to the filler wire and the workpiece was investigated with vertical (90°) and titled (70°) torches. Heat flux, current flux, and gas drag force were calculated from the steady-state simulation of the arc. The temperature in the filler wire was determined at three different time intervals: 0.12 s, 0.24 s, and 0.36 s. The filler wire was assumed not to deform during this short time, and was therefore simulated as solid. The temperature in the workpiece was calculated at the same intervals using heat flux, current flux, ga…

The simulation of morphology of dissimilar copper–steel electron beam welds using level set method

2010

Abstract In present work, the simulation of morphology and velocity field in dissimilar electron beam welds formed between the metals with limited solubility is described by the example of copper–stainless steel couple. Finite element software COMSOL Multiphysics 3.5 has been employed due to its flexibility in solving of coupled multiphysical problems. The domination of horizontal flows allows reducing the model to two dimensions. Level set method has been used to determine the position of the interface between immiscible components basing on coupled heat transfer and fluid flow pseudo-stationary solution. The evolution of the shape, fluid flow and mixing pattern in function of operational …