Quantitative thermoelastic stress analysis by means of low-cost setups
Abstract A low-cost Thermoelastic Stress Analysis (TSA) experimental setup is proposed which uses an ordinary micro-bolometer and in-house developed signal processing scripts. The setup is evaluated by analysing the thermoelastic signal from a tensile and a SENT specimen made of stainless steel AISI 304L, and the bolometer performances are compared with those of a state of the art photon detector. Signal processing is based on off-line cross-correlation, using a self-reference signal which is retrieved from the acquired thermal data. Procedures are in particular developed to recognise, quantify and correct errors due to spectral leakage and loss of streamed frames. The thermoelastic signal …
Influence of data input in the evaluation of Stress Intensity Factors from Thermoelastic Stress Analysis
Abstract Thermoelastic Stress Analysis (TSA) is applied to evaluate the Stress Intensity Factor (SIF), T-stress and J-Integral in a Single-Edge-Notched-Tension sample undergoing fatigue cycling. The Williams’ series stress formulation and a least-square fitting (LSF) procedure are used to obtain the SIF and the T-stress. The evaluation is carried out with the aim to investigate the influence of the input data in the system of equations solved with the LSF, and in particular: the number of coefficients used in the Williams’ series and the choice and position of the fitted experimental data points. Three algorithms for the determination of the crack tip position are also evaluated: a coarse g…
Experimental Tests of Fatigue Induced Delamination in Gfrp and Cfrp Laminates
This work deals with the experimental analysis of the delamination phenomena in various composite materials under different loading conditions. Quasi-static and fatigue tests are performed on specimens made of glass-fibre reinforced plastic (GFRP) and carbon-fibre reinforced plastic (CFRP). In particular, under both quasi-static and fatigue loading, single fracture modes I and II (using standard DCB and ENF test configurations) and mixed modes I+II (using the MMB test configuration) with several mode mixtures, have been analysed. Further experiments of delamination growth with mode mixture that varies with the crack length, will be performed.
Thermoelastic Stress Analysis of modified Transverse Cut Tensile composite specimens under pure Mode II fatigue delamination
The present work investigates the behaviour of a Transvers Crack Tensile (TCT) specimen undergoing fatigue loading, by means of a Thermoelastic Stress Analysis (TSA) experimental setup. The TCT is a tensile composite specimen where a number of internal layers are cut through the beam width. The presence of such transverse notch favours the formation of interlaminar Mode II delaminations, starting from the notch tips and propagating between the cut and continuous plies. In this work, a modification is adopted to the classic TCT specimen, where insert films, mimicking artificial delaminations, are laid across the notch tips. This is done with the purpose to favour a pure Mode II and a symmetr…
The effect of through-thickness compressive stress on mode II interlaminar fracture toughness
Abstract The effect of through-thickness compressive stress on mode II interlaminar fracture toughness is investigated experimentally and replicated numerically. The modified Transverse Crack Tensile specimen recently proposed by the authors is used, together with an experimental device designed to apply a constant transverse compressive stress on the surface of the specimen. Experiments are conducted using IM7/8552 specimens for different compressive stresses, ranging from 0 to 100 MPa, covering all the practical applications commonly encountered in the aeronautical industry (e.g., tightened filled holes or bolted joints). It is shown that mode II interlaminar fracture toughness increases …
A continuum damage model to simulate failure in composite plates under uniaxial compression
Experimental investigations and numerical simulations are performed in order to numerically predict the buckling behaviour of thin composite laminated specimens. Experiments are aimed at two objectives: the first is to completely characterize the carbon/epoxy material under simple loading configurations, the second is to test this material in buckling and post-buckling situations. The data collected with the first campaign of experiments are used to obtain the strength parameters required to define a damage model based on the failure theory by Tsai-Wu. This model is implemented in a Finite Element (FE) code and numerical simulations of buckling are executed for unidirectional and cross-ply …
Mode I interlaminar fracture toughness of thin-ply laminates with CNT webs at the crack interface
Abstract Pristine and functionalized carbon nanotube (CNT) webs were introduced at the interlaminar region of two different thin-ply carbon fibre reinforced polymer systems (NTPT 402 prepreg, and TeXtreme/SE84LV). The Mode I interlaminar fracture toughness (ILFT) for the NTPT 402 material was substantially lower. In contrast when SE84LV resin was used, the resistance curves were virtually unchanged and with no depreciation in the steady state value of the ILFT. This demonstrates that a careful choice of the resin is essential to permit the embedding of CNT webs in thin-ply laminates without compromising structural performance and opens a new way towards the development of multifunctional th…
Experimental evaluation of through-the-thickness stress distribution in transverse crack tension test samples
Transverse Crack Tension (TCT) samples represent an alternative to End Notched Flexure configurations for the characterization of pure mode II fracture toughness of Fibre Reinforced Polymer composites. TCT is supposed to reproduce a pure Mode II failure mechanism while avoiding the frictional energy dissipation between the flanks of a starter crack. The TCT geometry is that of a unidirectional tensile sample where a number of embedded plies, centered on the middle plane, are cut in the transverse fibres direction. The tensile loading should then activate four symmetric fronts of mode II delamination from the transverse cut tips. The present work describes the implementation of two full fiel…
The Transverse Crack Tension test revisited
Several problems arise when measuring the mode II interlaminar fracture toughness using a Transverse Crack Tension specimen; in particular, the fracture toughness depends on the geometry of the specimen and cannot be considered a material parameter. A preliminary experimental campaign was conducted on TCTs of different sizes but no fracture toughness was measured because the TCTs failed in an unacceptable way, invalidating the tests. A comprehensive numerical and experimental investigation is conducted to identify the main causes of this behaviour and a modification of the geometry of the specimen is proposed. It is believed that the obtained results represent a significant contribution in …
Experimental determination of mode I fracture parameters in orthotropic materials by means of Digital Image Correlation
Abstract The mode I fracture parameters for an orthotropic body are directly calculated from full-field deformation measurements provided by Digital Image Correlation (DIC). Three complementary and direct approaches are evaluated and compared: (i) the determination of the Stress Intensity Factor (SIF) by fitting the displacement field using the analytical expression proposed by Lekhnitskii; (ii) the determination of the J-Integral by using the Energy Domain Integral (EDI) formulation on the raw DIC data; and (iii) the calculation of the J-Integral using the EDI approach on the displacement data fitted using Lekhnitskii’s formulation. A comparative experimental study is performed by testing …
A methodology for the rapid characterization of Mode II delamination fatigue threshold in FRP composites
Abstract A new methodology to measure the Mode II interlaminar fracture in fatigue for FRP composites is developed. The proposed methodology uses a Modified Transvers Crack Tensile (MTCT) specimen and is able to characterize the near threshold behavior in a robust, easier and significantly faster way than standard procedures. Analytical formulae, able to link the crack growth rate to the load or strain amplitudes, were found and verified, and their importance was explained, in particular, for what concerns the characterisation of the near threshold behavior. Experiments were performed both in load and strain control, while the delamination growth was monitored using different techniques inc…
Infrared Thermography assisted evaluation of static and fatigue Mode II fracture toughness in FRP composites
Abstract The work proposes the combined use of a Modified Transverse Crack Tension (MTCT) test coupon and Infrared Thermography, to evaluate the static and fatigue behaviour of Fibre Reinforced Polymer composites under Mode II delamination. Artificial delaminations starters are added to the TCT coupon, whose effects on the Strain Energy Release Rate are discussed. Infrared Thermography and Thermoelastic Stress Analysis are implemented to investigate stresses and delaminations growths on two FRP materials: a pre-preg IM7/8552 carbon fibre-epoxy and a glass-fibre reinforced epoxy laminates. The thermographic, thermoelastic and second harmonic signals have been obtained and used to monitor the…
The effect of the through-the-thickness compressive stress on mode II interlaminar fracture toughness
The effect of through-the-thickness compressive stress on the mode II interlaminar fracture toughness is investigated experimentally and replicated numerically. The modified Transverse Crack Tensile specimen recently proposed by the authors is used, together with an experimental device designed to apply a constant transverse compressive stress on the surface of the specimen. Experiments are conducted using IM7/8552 specimens for different compressive stresses, ranging from 0 to 100 MPa, covering all the practical applications commonly encountered in the aeronautical industry (e.g., tightened filled holes or bolted joints). It is shown that the mode II interlaminar fracture toughness increas…