0000000000240384
AUTHOR
W. Grzesik
Modelling of Final Plastic Deformation in the Case of Continuous Straight-Edged Oblique Cutting
This paper presents a complex oblique cutting model for the case of varying chip formation conditions and its practical application in relation to the results of degree of final plastic deformation in the primary shear zone is considered. A computer procedure for prediction of the shear angle is given and the place of the oblique cutting process among the results obtained previously is established.
Study of Coating/Work Material Interaction in Turning with Chip Forming Inserts
This paper presents some interesting and novel results of an experimental study on the influence of the coating structure on the behaviour of the tribo-contact between the tool and the chip. The experiments involved TiC, TiC/TiN and TiC/Al2O3/TiN — coated flat-faced and grooved inserts in conjunction with a medium carbon steel and an austenitic stainless steel. Extensive experimental studies involving the cutting force and the tool-chip interface temperature were carried out. Two new parameters were introduced in order to compare both the mechanical and thermal loadings of the tool-chip contact for the two shapes of the rake face. Some optimal coating structures for high speed machining of …
Surface finish on hardened bearing steel parts produced by superhard and abrasive tools
New technological process consisting of hard turning (HT) followed by abrasive machining, in place of the widely used method in industry, i.e., hard turning versus grinding, has lately been launched in the automotive industry. This is because, many transmissions parts, such as synchronizing gears, crankshafts and camshafts require superior surface finish along with appropriate fatigue performance. This paper provides a comprehensive characterization of part surface finish produced in dry turning of a hardened AISI 52100 bearing steel using mixed ceramic (MC) and PCBN tools, and also its modification after special abrasive finishing operations including superfinishing (SF) and belt grinding …
Recognition of Chip Forms by Means of Dynamic Force Spectrum Analysis
In this study the ability to identify chip forms occurrs in the turning of austenitic stainless steel using dynamic force spectrum analysis has been tested. For this purpose the frequency spectra obtained from various metal cutting tests were recorded along with the static cutting forces. A dual channel analysis, based on the Fast Fourier Transform (FFT), was adopted to help identify the continuous/discontinuous (favourable/unfavourable) chip forming boundary. The results showed an acceptable correlation between the types of the frequency spectra and the types of chip forms. Finally, an original classification of the spectra obtained during turning of AISI 304 (DIN 1.4301) stainless steel i…
Thermal Characterization of the Chip-Tool Interface When Using Coated Turning Inserts
Abstract This paper reports some results of extensive experimental investigations of the thermal interactions between the coating/substrate and the moving surface of the chip. Semi-orthogonal cutting when bar turning a medium carbon steel and an austenitic stainless steel was carried out. Both flat-faced and grooved inserts coated with TiC, TiC/TiN, and TiC/Al 2 O 3 /TiN were tested. A standard K-type thermocouple embedded in the workpiece was used to convert measured efm's to the interfacial temperatures. In addition, the chiprake contact length and the area of contact were determined by using computer processing of scanned contact images. The minimum steady-state temperature at the interf…