Measurement of 3D Displacement fields using 3D Laser and CCD Camera

International audience; Many applications dealing with the mechanical behavior of materials require the measurement of displacement fields or deformation fields. For this type of measurement, optical methods have become unavoidable due to their non-intrusive approach, their high spatial resolution, their high sensitivity, the large size of their examinated field, and the increasing power of the computers that now allow the processing of huge quantities of data. In this context we have developed a system for measuring 3-D displacement fields using CCD camera and 3D laser scanner .This method allows the measure of the 3-D displacement field using at least two pairs of stereoscopic images of a…

Three Dimensional Modelling of a Shrinkage Fit in Taking into account the Form Defects

International audience; Today, manufacturing products must meet more and more severe specifications. The different parts composing the product often necessitate high dimensional precision, which increases the difficulties for a large series production. Then it it necessary to optimize dimensioning of the different components in an economic context. In the case of small dimensional fits, there is an influence of the micro-geometry (form of defect, roughness) and time of the process on the geometrical characteristics of the assembly. At the time of conception, it is necessary to obtain a good specification that relates the product functionalities with the best cost. The objective study of thi…

Using of a uncertainty model of an polyarticulated coordinates measuring arm to validate the measurement in a manufacturing processsus

International audience; Coordinates Measuring Arms (CMA) are increasingly used to control industrial parts and are often an alternative to CMM controls that require conditions of laboratory measurement and involve significant costs. However, the control of uncertainties is often not guaranteed because the measurement process is complex and there is no standard for setting a framework qualification process of the measurement process.The proposed study, in this paper, is a first approach to model the measurement uncertainties of a CMA with contact sensor. The problem is complex because there are many sources of uncertainty, largely due to variability in the handling carried out by the operato…

3D part Inspection with Laser Uncertainties Control

International audience

Systematic Error Correction of a 3D Laser Scanning Measurement Device

International audience; Non-contact measurement techniques using laser scanning have the advantage of fast acquiring large numbers of points. However, compared to their contact-based counterparts, these techniques are known to be less accurate. The work presented in this paper aims at improving the accuracy of these techniques through an error correction procedure based on an experimental process that concerns mechanical parts. The influence of the three parameters defining the relative position and the orientation between the sensor and the surface is studied. The process used to build an experimental global model of error is presented and applied to a typical part composed of planes or sk…

Analyse de la mesure des pièces 3D complexes

International audience

Strain fields measurement of non-rigid solid by scanning laser coupled with camera

International audience; Abstract. Today, the techniques of measurement without contact by scanning laser are increasingly used. These techniques allow to measure 3D objects without contact and the measurement rates can reach few thousand points by second that is very adapted to complex shapes. To measure displacements and deformations, it is necessary to follow a solid particle in its motion between two configurations of the body before and after displacement. The method of stereovision based on grayscale patterns, obtained by applying a spray, is generally used. The results are obtained by two correlations: spatial and temporal correlations. An alternative method consists to use a scanner …

Simple Large Scale 3D scanner

Abstract A new 3D measuring device for large dimensions is proposed. It is based on the combination of a simple system consisting of a smartphone that measures in stereo a near field with a robotic total station that tracks the position of the camera on a far field. The calibration method is described and the metrological properties obtained make it possible to measure objects of several tens or even hundreds of meters long with errors of the order of a millimeter. This makes it possible to consider the use of the system for many industrial applications

Tight Fit Desing Taking Into Account Form and Surface Defects

Optimization of the contact surface shape of a shrinkage fit

Amongst many processes existing today for the assembly of two cylindrical parts, the shrinkage fit is commonly used. However, in the calculation methods, the contact surfaces are assumed to be perfect. Therefore, in order to apply these, the standards necessitate very small geometrical tolerances. The objective of the present paper is to show that it is possible to take into account form defects by closely conformed contact modelling and to have a good representation of reality: form defects always exist to an increasing extent and are inherent in all kinds of manufacturing processes. Finally, it is shown that the presence of defects can be beneficial, allowing optimization from both a mech…

ESTIMATION ET CORRECTION DES ERREURS SYSTEMATIQUES D'UN SYSTEME DE MESURE 3D ASSOCIANT SCANNER NAPPE LASER ET MMT

Les techniques de mesure sans contact par scanning laser permettent d'acquérir un grand nombre de points, à une cadence très rapide. Elles sont de plus en plus utilisées pour des applications industrielles telles que la rétro-conception, le contrôle de forme,... Toutefois, les incertitudes de mesures sont plus importantes que celles obtenues par les techniques classiques de mesure par contact. Nous proposons une procédure de correction des erreurs systématiques basée sur démarche expérimentale et qui concerne la mesure de pièces présentant une surface mate (peu de présence de bruit spéculaire). Les paramètres retenus dans la procédure sont les paramètres de positionnement du capteur par rap…

Improvement of segmented bars for the verification of coordinate measuring arms

3D displacement field measurement with correlation based on the micro-geometrical surface texture

Image correlation methods are widely used in experimental mechanics to obtain displacement field measurements. Currently, these methods are applied using digital images of the initial and deformed surfaces sprayed with black or white paint. Speckle patterns are then captured and the correlation is performed with a high degree of accuracy to an order of 0.01 pixels. In 3D, however, stereo-correlation leads to a lower degree of accuracy. Correlation techniques are based on the search for a sub-image (or pattern) displacement field. The work presented in this paper introduces a new correlation-based approach for 3D displacement field measurement that uses an additional 3D laser scanner and a C…

Comparaison de la mesure des déformations de fantômes de l’aorte à partir d’image obtenues par IRM et stéréovision

International audience; The study of the wall strain distribution could be helpful to improve the decision criterion for surgery of aortic aneurysm. Recently, numerical simulations can complete the data obtained from imaging measurement in order to develop reliable models. However, the used medical imaging tools are not experimentally validated, in metrological point of view. The aim of this study focused on accuracy and reliability of measurement obtained from kinetic MR sequences. The measures of deformations from MRI were compare to those obtained from stereovision system. Cylindrical phantom of silicone material similar to arterial behavior simulated a symmetric aneurysm was designed. A…

Modeling of interference fits taking form defects of the surfaces in contact into account

Abstract The technique of assembly by shrink fit is increasingly used today. However, the methodology of parts sizing has not changed in 50 years. Assembled parts are assumed to have accurate dimensions and very low form defects. This has the disadvantage of increasing the cost of parts production. To reduce manufacturing costs, the study of the influence of form defects on the characteristics of assembly strength is essential. Taking default form into account assumes that the tightening (difference between the diameters of the shaft and the bore) is defined. In the case under consideration, the tightening depends locally on the radius. Two definitions of the tightening are proposed: maximu…

Parameters analysis influencing 3D measurement without contact by laser scanner to establish a local correction procedure

International audience; The techniques of measuring without contact by laser scanning allows acquisition of a large number of points, at a very high rate speed ; nevertheless with less precision than the one obtained by classical techniques of measuring with contact. We present in this article the research and the experimental analysis of the influential parameters on the precision of the measure by laser sensor without contact. Firstly, a methodology of correction of the relative uncertainties in the conditions of the measuring laser is presented. Then, we apply it to a typical part and compare the results to those obtained by a classical procedure of measuring with a contact sensor. We fi…

Systematic Error Correction of a 3D laser scanning Measurement Device

International audience

3D Displacements and Strains Solid Measurement based on the Surface Texture with a Scanner Laser

International audience; The developments of non-contact measurement are today widely due to the unprecedented progress of optronic. The applications of these techniques are wide and varied for the 3D measurement of industrial products. In addition to the forms and dimensions, we show in this paper that the devices of laser scanning permit to measure displacements and deformations. In this case, it is necessary to follow a solid particle in its motion. It is then necessary to identify the particle between two configurations of the body before and after displacement. The method of greyscale patterns, obtained by applying a spray, is generally used. The originality of the proposed method is ba…

Taking digitized points quality into account in geometrical specification measurement by laser sensor

International audience; Today, the new measurement techniques without contact like the laser sensors are used more and more in industrial applications. They allow to obtain many points in a short time. However these techniques have a less good accuracy than the classical process with contact probe for metrology application. The work presented in this paper, is part of a research project on the in-process product inspection. In the case of in-process product inspection, the throughput time must be the shortest with a good dimensional accuracy. So, it is necessary to increase the measurement accuracy of the points cloud for using the laser scanners. For this first approach, we suggest to buil…

Modelling of interference fits with taking into account surfaces roughness with homogenization technique

International audience; The assembly technique by shrink fit is increasingly used today because it allows for the assembly of two pieces without any intermediary part simply by the tightening effect given by the difference in diameters of the two parts assembled. The definition of assemblies depends on calculation models available in the standard. They make very restrictive assumptions that limit the geometrical defects and the surface finish. It is increasingly common to use a finite element method to better adapt the model to the complex forms of industrial parts. However, the standard is limited with regard to the consideration of roughness which results in a loss of tightening. An easy …

Estimation des incertitudes de mesure sur bras polyarticulé portable par méthode de Monte Carlo

International audience; Les bras polyarticulés portables ont progressivement évolué et sont de plus en plus utilisés dans l’industrie. Cependant, à l’heure actuelle, la traçabilité de ces dispositifs est difficile à effectuer et les incertitudes de mesures relatives à l’utilisation de ces appareils ne sont pas quantifiées. Le travail mené consiste à déterminer les incertitudes de mesures associées à la quantification, par un bras polyarticulé portable, des caractéristiques géométriques et dimensionnelles d’une pièce mécanique. Les travaux visant à élaborer un modèle d’incertitude de mesure, sont basés sur la méthode de Monte Carlo du supplément 1 du Guide pour l'expression de l'incertitude …

Comparison of the strain field of abdominal aortic aneurysm measured by magnetic resonance imaging and stereovision: a feasibility study for prediction of the risk of rupture of aortic abdominal aneurysm

International audience; The prediction of the risk of rupture of abdominal aortic aneurysm (AAA) is a complex problem. Currently the criteria to predict rupture of abdominal aortic aneurysms are aneurysm diameter and growth rates. It is generally believed that study of the wall strain distribution could be helpful to find a better decision criterion for surgery of aortic aneurysms before their rupture. The wall strain distribution depends on many biological and biomechanical factors such as elastic properties of the aorta, turbulent blood flow, anatomy of the aorta, presence of thrombus or not and so on. Recently, numerical simulations to estimate rupture-potential have received many attent…

Methodology for assessment of measuring uncertainties of articulated arm coordinates measuring machine

International audience; The Articulated Arm Coordinate Measuring Machines (AACMM) have gradually evolved and are increasingly used in mechanic industry. At present, measurement uncertainties relating to the use of these devices are not yet well-quantified. The work carried out consists on determining the measurement uncertainties of a mechanical part by an Articulated Arm Coordinate Measuring Machine. The studies aiming to develop a model of measurement uncertainties are based on the Monte Carlo method developed in Supplement 1 of the Guide to Expression of Uncertainty in Measurement [1] but also identifying and characterizing the main sources of uncertainty. A Multi-level Monte Carlo appro…

Validation of the Strain Assessment of a Phantom of Abdominal Aortic Aneurysm: Comparison of Results Obtained From Magnetic Resonance Imaging and Stereovision Measurements

Predicting aortic aneurysm ruptures is a complex problem that has been investigated by many research teams over several decades. Work on this issue is notably complex and involves both the mechanical behavior of the artery and the blood flow. Magnetic resonance imaging (MRI) can provide measurements concerning the shape of an organ and the blood that flows through it. Measuring local distortion of the artery wall is the first essential factor to evaluate in a ruptured artery. This paper aims to demonstrate the feasibility of this measure using MRI on a phantom of an abdominal aortic aneurysm (AAA) with realistic shape. The aortic geometry is obtained from a series of cine-MR images and reco…

Form defect influence on the shrinkage fit characteristics

Abstract Today, manufacturing products must meet more and more severe specifications. The different parts composing the product often necessitate high dimensional precision, which increases the difficulties for a large series production. Then it it necessary to optimize dimensioning of the different components in an economic context. In the case of small dimensional fits, there is an influence of the micro-geometry (form of defect, roughness) and time of the process on the geometrical characteristics of the assembly. At the time of conception, it is necessary to obtain a good specification that relates the product functionalities with the best cost. The objective study of this is to simulat…

Etude de l'influence de la configuration d'un capteur à nappe laser 3D sur les incertitudes de mesure

International audience

Path Planning in Inspection Process of 3-D Parts Used the Visibility Technique

International audience; In this paper presents a new method for digitalization of parts with non-contact sensor remains nevertheless complex. It is not completely solved today, in particular from a metrological point of view. In this article, we consider the determination of the trajectory planning within the framework of the control of dimensional and geometrical specifications. The sensor used in this application is a laser planner scanner with CCD camera oriented and moved by a CMM. Thus, we seek to determine which are the best possible orientations of the sensor with respect to the geometrical specifications of the measured part, giving the admissible measurement uncertainties. The deve…

3D digitizing path planning for part inspection with laser scanning

If the first work relating to the automation of the digitalization of machine elements goes back to approximately 25 years, the process of digitalization of parts with non-contact sensor remains nevertheless complex. It is not completely solved today, in particular from a metrological point of view. In this article, we consider the determination of the trajectory planning within the framework of the control of dimensional and geometrical specifications. The sensor used in this application is a laser planner scanner with CCD camera oriented and moved by a CMM. For this purpose, we have focused on the methodology used to determine the best possible viewpoints which will satisfy the digitizing…

A finite element analysis of high- speed metal forming processes

International audience

Rapid and robust on-site evaluation of articulated arm coordinate measuring machine performance

International audience

3D part inspection path planning of a laser scanner with control on the uncertainty

International audience; This article concerns the measurement process of mechanical parts using laser scanners. From the point of view of industrial applications, the objective is to guarantee the measurement accuracy during the scanning with regard to the geometrical product specifications. The proposed method can be summarized as follow: the first step consists of analyzing the interval of tolerance for the different specifications and to attribute to every geometrical entity a maximal uncertainty of measurement. This uncertainty depends on the angle of incidence between the laser plane and the scanned surface. In the second step, an approach based on the concept of visibility is used fro…