0000000000348824
AUTHOR
Lorenzo Riva
Production and application of sustainable metallurgical biochar pellets
The effective decarbonization of our society must be boosted through the promotion of efficient alternatives to fossil fuels. This transition should take place gradually, involving a broad range of actors and technologies. The challenge is often merely perceived as the socalled green switch in producing electricity and heat. However, certain industrial branches are dependent on fossil fuels for their physio-chemical characteristics and less as fuel. For instance, the metallurgical industry (e.g. steel, silicon and manganese production) traditionally requires fossil coal and coke (thermally treated coal) as reducing agent in the reactions required to purify the metal ores. Unless going throu…
Considerations on factors affecting biochar densification behavior based on a multiparameter model
The optimization of upscaled biochar pelleting is limited by lack of knowledge regarding the effects of process parameters. A multiparameter model, coupled to a single pellet press unit, was for the first time applied to biochar production to predict the upscaled biochar pelleting process behavior. The model permits to estimate in a time and cost-effective way how the die friction forces, quantified through the pellet exiting pressure, are affected by the key process parameters. It was observed that to achieve acceptably low exiting pressures (in the order of 100 MPa), it was critical to produce biochar at high temperatures (e.g. 600 °C). Addition of water as a binder is also beneficial, wh…
On the self-heating behavior of upgraded biochar pellets blended with pyrolysis oil: Effects of process parameters
Abstract Biochar obtained from biomass pyrolysis is a promising carbon neutral material which can be used in substitution of fossil coal and coke in metallurgical applications. Biochar’s mechanical properties improve significantly without compromising reactivity, when upgraded by densification with pyrolysis oil and reheated. However, upgraded biochar pellets use in the industry is limited due to the risks associated with self-heating. This issue must be seriously considered for further industrial production of upgraded biochar pellets. Self-heating oven tests are generally time-consuming and limit the possibility of testing various potential solutions. The aim of this work was both to inve…
Effect of torrefaction on properties of pellets produced from woody biomass
Torrefaction has been recognized as a promising strategy to improve handling and storage properties of wood-based pellets, thus producing a uniform-quality commodity with high energy density and hydrophobicity. In this work, pellets produced from spruce stem wood, bark, and forest residues were torrefied in a bench-scale tubular reactor at 225 and 275 °C with two residence times (30 and 60 min). The effects of torrefaction on general properties, grindability, mechanical properties, hydrophobicity, and microstructure of the studied pellets were investigated. The increase of torrefaction severity reduced mass yields, but the heating values and the fixed carbon content of the torrefied pellets…
A study of densified biochar as carbon source in the silicon and ferrosilicon production
Abstract Biochar pellets were investigated as renewable reducing agents in substitution of coal and coke in the silicon and ferrosilicon production, where a high reactivity, good mechanical properties and low feedstock costs are appreciated. The usage of pyrolysis oil as binder was investigated as way to improve the quality of the pellets. Norway spruce biochar produced at 500, 800 and 1100 °C, was pelletized blended with pyrolysis oil and lignosulphonate. A second heat treatment was carried out at the same temperatures to evaluate the interaction between biochar and pyrolysis oil and to imitate the thermal stability of the pellets when used in a furnace. Density, tensile strength and mecha…
Analysis of optimal temperature, pressure and binder quantity for the production of biocarbon pellet to be used as a substitute for coke
In order to contribute to the decarbonization of the economy, efficient alternatives to coal and coke should be found not only in the power sector but also in the industrial sectors (like steel, silicon and manganese production) in which coal and coke are used as a reductant and for steel production also as a fuel. To this aim many research works have been focused on the development of a coke substitute based on woody biomass and known as “biocarbon”. There are still barriers to overcome, among them: the biocarbon low density, poor mechanical strength and high reactivity. In this paper a new biocarbon production methodology is proposed, based on: pyrolysis at 600 °C, densification (using py…