0000000000408337
AUTHOR
Sophie Costil
Surface modifications induced by nanosecond pulsed Nd:YAG laser irradiation of metallic substrates
International audience; Substrate surface preparation is a key step in coating deposition process. In recent years, pulsed laser cleaning has emerged as a possible technique to challenge the traditional preparation methods (based on degreasing and eventually grit-blasting). The laser operated at short-pulse mode offers high cleaning efficiency and therefore has been largely used. In a specific process named PROTAL®, a nanosecond pulsed laser is introduced to prepare the surface simultaneously to thermal spraying, with the purpose of eliminating the contaminants and generating favorite surface conditions for coating deposition. This study aims at clarifying some fundamental aspects of nanose…
On the topographic and energetic surface modifications induced by laser treatment of metallic substrates before plasma spraying
Abstract Laser surface cleaning has been proven as a very suitable technique for the substitution of some surface preparation steps, such as wet cleaning and grit blasting. The mechanisms involved in short pulsed laser ablation include the absorption of the laser light and conversion into heat via collisional processes. Ejection of matter is achieved either by direct vaporization or hydrodynamical sputtering. This article aims at clarifying the laser–matter interaction mechanisms and effects on metallic materials for different surfaces initial roughness and laser beam energy densities. Both topographic and energetic modifications are investigated by SEM observations, roughness characterizat…
Surface modifications induced by pulsed-laser texturing—Influence of laser impact on the surface properties
Abstract Laser cleaning technology provides a safe, environmentally friendly and very cost effective way to improve cleaning and surface preparation of metallic materials. Compared with efficient cleaning processes, it can avoid the disadvantages of ductile materials prepared by conventional technologies (cracks induced by sand-blasting for example) and treat only some selected areas (due to the optical fibers). By this way, laser technology could have several advantages and expand the range of thermal spraying. Moreover, new generations of lasers (fiber laser, disc laser) allow the development of new methods. Besides a significant bulk reduction, no maintenance, low operating cost, laser f…
Simultaneous laser generation and laser ultrasonic detection of the mechanical breakdown of a coating–substrate interface
Abstract The present study deals with information that could be obtained by real-time contactless monitoring of the normal displacement, due to the propagation of the longitudinal waves generated by nanosecond pulsed laser irradiation, through a transparent and porous ceramic coating deposited on a metallic substrate. These displacements were recorded in real-time at the rear surface of the specimens using a laser heterodyne interferometer and were correlated with the different steps of laser/material interaction (thermoelastic interactions, fracture of the coating–substrate interface and coating expulsion). An analytical model was developed to establish a relation between the longitudinal …
Turbulences of the supersonic gas flow during cold spraying and their negative effects: A DNS CFD analysis coupled with experimental observation and laser impulse high-speed shadowgraphs of the particles in-flight flow
Abstract This paper investigates the phenomenological flow during cold spraying through DNS CFD analysis and experimental observations. The transient DNS computation shows that the gas flow begins to be instable inside the nozzle and generates self-sustained intermittent swirls across the nozzle exit due the shearing behavior of the flow. There is alternate swirling within the separated sheared layers on top and then on bottom of the jet, at sporadic time intervals. The swirls are not strictly periodic in nature, but they recur with an irregular frequency. The temperature field exhibits analogous variation and the thermal turbulence produces a heating confinement within the end zone of the …
Quantification of Plasma Sprayed Coating Adhesion Using Pulsed Laser Induced Decohesion Technique
Abstract The aim of the present study is to compare a laser ultrasonic technique with a conventional indentation test for the determination of intrinsic properties and the adhesion of alumina coatings, of different thicknesses (30–350 µm), deposited on stainless steel substrates by atmospheric plasma spraying (APS). For this purpose, a pulsed Nd:YAG laser is used to irradiate the coated specimens, and the ultrasonic waves generated by the laser are recorded at the epicenter using a laser interferometer. In the thermoelastic regime, the good agreement between the experiment and computation allows determination of the longitudinal wave velocity as well as the Young's modulus of the oxide coat…
Cold gas dynamic spray technology: A comprehensive review of processing conditions for various technological developments till to date
Abstract Today, cold gas dynamic spray (CGDS) technology has thrived with considerable capabilities for manufacturing various technological depositions. The deposition conditions have been developed through many years and that have led to produce ample experimental data which is available in the literature. But, recent research and development activities also reveal innovative findings regarding various deposition conditions. This paper contains a review of experimental deposition procedures for the cold spray additive manufacturing. Details of processing conditions are reported and classified into various categories of baseline working conditions, specific processing including deposition o…
Laser Ultrasonic Testing for Estimation of Adhesion of Al2O3Plasma Sprayed Coatings
Abstract The aim of the present study was to investigate the possibility of using a laser ultrasonic technique for the estimation of the adhesion of ceramic coatings, deposited onto metallic substrates by thermal spraying techniques. For this purpose, a pulsed Nd : YAG laser (λ = 1064 nm, 14 ns) was used to irradiate Al2O3 coatings, of different thickness (30–350 µm), deposited onto stainless steel substrates by atmospheric plasma spraying. The laser generated ultrasonic waves were in situ recorded at the epicentre using a laser heterodyne interferometer. The acoustic waveforms were correlated with the interaction between the pulsed laser radiation and the coated metal, taking into account …
Laser densification of organic coating: Effects of laser wavelength, operating parameters and substrate properties
International audience; Mechanical bonding and interface behaviour play a key role for any materials deposited on different substrates. Usually, a post-spray heat treatment is required to improve the coating morphology and to enhance mechanical properties of thermal-sprayed polymeric coating. The effects of YAG, CO2 and diode laser radiations on as-sprayed PEEK coating deposited on stainless steel and aluminum substrates were investigated. The results revealed a good coating densification and interface behavior. A correlation between coating and substrate absorption coefficients, their thermophysical properties and laser operating parameters was shown. Besides, the finite element modeling b…
Flow phenomenon of micron-sized particles during cold spray additive manufacturing: High-speed optic observation and characterization
Abstract A high-speed laser shadowgraph observation of the particles flow during cold spraying enables a good phenomenological characterization. The particles in-flight behaviour develops a kinematics with two regimes regardless the powder nature. When leaving the nozzle, the particles form a regime of uniform jet over a certain distance along the flow direction, and then a regime of sparse jet while particles deviate in the radial direction. This dispersion increases away from the nozzle exit and exhibits thereby an event of oblique collision during an additive route process. Under such conditions, kinematic deficiency prevails since oblique collision has shown to alter the deposition effi…
Improvement of flame spraying PEEK coating characteristics using lasers
Flame spraying is frequently used for PEEK coatings elaboration on metallic surfaces. However, this process has a certain number of limitations particularly considering the quality of the coatings like high porosity or low interfacial adherence. For that reason a thermal post-processing is often necessary. From all of the processes which can be used (flame, oven, etc.), laser can be an interesting technology. Then, the aim of this study is to analyse the dependence of the morphological structure (compactness) and the adherence of the flame sprayed PEEK coatings to the stainless steel (304L) and aluminium alloy (AA2017) substrates on laser parameters. Moreover, the influence of the laser bea…
Application du laser impulsionnel à l’étude de l’adhérence et de la structure des dépôts
Nous decrivons le signal acoustique enregistre a l’epicentre lors d’une activation laser dans le cas d’un materiau bicouche (acier inoxydable revetu d’alumine d’epaisseur 1,2 µm, 30 µm et 230 µm respectivement). Les resultats obtenus sont analyses en fonction de l’energie incidente et de l’epaisseur du depot. On a constate que le signal est fortement affecte par la presence du depot et que chaque regime d’interaction laser/materiau (thermoelastique, cloquage, expulsion) est caracterise par une reponse acoustique differente. Ceci nous amene a discuter des diverses applications du laser dans la caracterisation du depot et de l’interface substrat/depot. Il s’agit, par exemple, d’evaluer la con…
XPS and SIMS study of aluminium native oxide modifications induced by Q-switched Nd:YAG laser treatment
Publié suite au congrès ECASIA: 11th European Conference on Applications of Surface and Interface Analysis, 25-30 September 2005, Vienna, Austria; International audience; During laser cleaning of aluminium in ambient atmosphere, modifications of the metal surface can be induced by transient thermal effects. This work aims to characterize the modification of the aluminium oxide layer on pure aluminium for a wide range of power per area using a Q-switched Nd :YAG (1064 nm) laser with two pulse durations, 10 and 180 ns. Experiments were carried out with single laser shots in ambient air at fluences (e.g. energy per area) below the ablation regime. For 10-ns pulses with fluences between 0.7 and…