Systems engineering activities supporting the heating & current drive and fuelling lines systems integration in the European DEMO breeding blanket

This paper describes the contribution given by the application of the systems engineering approach to the European DEMO Breeding Blanket (BB) integration studies, focussing on the integration of Heating & Current Drive (H&CD) and Fuelling Lines (FL) systems. In particular, attention has been paid to the BB-H&CD and BB-FL interfaces identification, definition and capture of the proper interface requirements necessary to drive the integration process and, as a consequence, supply a feedback for the reciprocal design of the interconnected systems. The defined interfaces are synthetically described in the paper and the results of the interface requirements capture process are shown,…

Optimization of the breeder zone cooling tubes of the DEMO Water-Cooled Lithium Lead breeding blanket

Abstract The determination of an optimal configuration for the breeder zone (BZ) cooling tubes is one of the most important issues in the DEMO Water-Cooled Lithium Lead (WCLL) breeding blanket R&D activities, since BZ cooling tubes spatial distribution should ensure an efficient heat power removal from the breeder, avoiding hotspots occurrence in the thermal field. Within the framework of R&D activities supported by the HORIZON 2020 EUROfusion Consortium action on the DEMO WCLL breeding blanket design, a campaign of parametric analyses has been launched at the Department of Energy, Information Engineering and Mathematical Models of the University of Palermo (DEIM), in close cooperation with…

Preliminary Thermo-Mechanical Design of the Once Through Steam Generator and Molten Salt Intermediate Heat Exchanger for EU DEMO

The European DEMOnstration power plant (DEMO) is considered to be the nearest-term fusion reactor capable of producing several hundred MWs of net electricity, operating with a closed tritium fuel-cycle (achieving the tritium self-sufficiency), and qualifing technological solutions for a fusion power plant with different breeding blanket (BB) concepts that are under investigation. The BB is a key component for the development of the DEMO plant design and, in particular, of those systems having the responsibility to remove the plasma-generated thermal power and its conversion in the electrical energy. This study deals with the preliminary thermo-mechanical design of the heat exchangers and st…

Post Test Analysis and Accuracy Quantification of PKL III F2.1 RUN1 Test

On the thermo-mechanical behaviour of DEMO water-cooled lithium lead equatorial outboard blanket module

Abstract Within the framework of EUROfusion R&D activities an intense research campaign has been carried out at the University of Palermo, in close cooperation with ENEA Brasimone, in order to investigate the thermo-mechanical performances of the DEMO water-cooled lithium lead breeding blanket (WCLL). In particular, attention has been paid to the most recent geometric configuration of the DEMO WCLL outboard equatorial module, as designed by WCLL project team during 2015, endowed with an attachment system based on the use of radial pins, purposely outlined to connect the module back-plate to its back-supporting structure, that have been properly considered to simulate more realistically the …

Thermal-hydraulic and thermo-mechanical simulations of Water-Heavy Liquid Metal interactions towards the DEMO WCLL breeding blanket design

Abstract The Water-Cooled Lithium Lead breeding blanket concept foresees the eutectic lithium-lead (Pb-15.7Li) alloy being cooled by pressurized sub-cooled water (temperature 295–328 °C; pressure 15.5 MPa) flowing in double wall tubes. Therefore, the interaction between the Pb-15.7Li and water (e.g. tube rupture) represents one of the main safety concerns for the design and safety analysis. Available LIFUS5/Mod2 experimental data are employed to assess the performances of thermal-hydraulic and thermo-mechanic codes. Thermal-hydraulic simulations, by SIMMER-III code, are focused on the prediction of the thermodynamic interaction among the fluids. ABAQUS Finite Element code, used for the desi…

Post Test Analysis and Accuracy Quantification of PKL III E3.1 Test

Maturation of critical technologies for the DEMO balance of plant systems

The Pre-Concept Design (PCD) of the Balance of Plant (BoP) systems of the EU-DEMO power plant is described in this paper for both breeding blanket (BB) concepts under assessment, namely the Water Cooled Lithium Lead (WCLL) BB and the Helium Cooled Pebble Bed (HCPB) BB. Moreover, the results of a preliminary evaluation of a number of BoP variants are discussed. This paper outlines the steps of the BoP design development, highlighting the project objectives and the strategy for their achievement under the very challenging requirements which include, among others, the intermittent nature of the DEMO plasma heat source. The main achievements during the PCD Phase will be reported together with t…

Status of EU DEMO heat transport and power conversion systems

Abstract DEMO in Europe is considered to be the nearest-term reactor design to follow ITER and capable of demonstrating production of electricity, operating with a closed fuel-cycle and to be a facilitating machine between ITER and a commercial reactor. The aim of this paper is to show the design progress of the complex system’s “chain” devoted to the extraction of the plasma generated pulsed thermal power and its conversion into electricity delivered to the grid, including the Primary Heat Transport System (PHTS), the Power Conversion System (PCS) and the Intermediate Heat Transport System (IHTS) – provided by an Energy Storage System (ESS) – in between PHTS and PCS, which is introduced fo…

Investigation of the DEMO WCLL Breeding Blanket Cooling Water Activation

Abstract Within the framework of the activities foreseen by the EUROfusion action on the cooling water activation assessment for a DEMO reactor equipped with a Water Cooled Lithium Lead Breeding Blanket (WCLL BB), the University of Palermo is involved in the assessment of dose rates induced by the decay of nitrogen radioisotopes produced by water activation, nearby the main components (e.g. isolation valves) of both First Wall (FW) and Breeder Zone (BZ) cooling circuits. In particular, the aim of this work is to evaluate the spatial distribution of nitrogen isotopes (16N and 17N) in the WCLL BB cooling circuits. To this purpose, a coupled neutronic/fluid-dynamic problem is solved following …

Recent progress in developing a feasible and integrated conceptual design of the WCLL BB in EUROfusion project

The water-cooled lithium-lead breeding blanket is in the pre-conceptual design phase. It is a candidate option for European DEMO nuclear fusion reactor. This breeding blanket concept relies on the liquid lithium-lead as breeder-multiplier, pressurized water as coolant and EUROFER as structural material. Current design is based on DEMO 2017 specifications. Two separate water systems are in charge of cooling the first wall and the breeding zone: thermo-dynamic cycle is 295–328 °C at 15.5 MPa. The breeder enters and exits from the breeding zone at 330 °C. Cornerstones of the design are the single module segment approach and the water manifold between the breeding blanket box and the back suppo…

Pre-conceptual design of EU DEMO balance of plant systems: Objectives and challenges

Abstract The European Research Roadmap to the Realisation of Fusion Energy foresees that the DEMO reactor is going to succeed ITER in the pathway towards the exploitation of nuclear fusion, achieving long plasma operation time, demonstrating tritium self-sufficiency and producing net electric output on an industrial scale. Therefore, its design must be more oriented towards the Balance of Plant (BoP) than it is in ITER. Since the early pre-conceptual phase of the DEMO project, emphasis has been laid on identifying the main requirements affecting the overall architecture of the BoP. For instance, specific efforts and proper solutions have been envisaged to cope with the pulsed nature of the …

Nuclear performances of the water-cooled lithium lead DEMO reactor: Neutronic analysis on a fully heterogeneous model

Abstract The development of a conceptual design for the Demonstration Fusion Power Reactor (DEMO) is a key issue within the EUROfusion roadmap. The DEMO reactor is designed to produce a fusion power of about 2 GW and generate a substantial amount of electricity, relying on a closed tritium fuel cycle: it implies that the breeding blanket (BB) shall guarantee a suitable tritium production to enable a continuous operation without any external supply. The Water-Cooled Lithium Lead (WCLL) concept is a candidate for the DEMO BB: it uses liquid Lithium Lead as breeder and neutron multiplier and water in PWR condition as coolant. The neutronics analyses carried out in the past have been performed …

Numerical assessment of the thermomechanical behaviour of the DEMO Water-Cooled Lithium Lead inboard blanket equatorial module

Abstract Within the framework of EUROfusion R&D activity, a research campaign has been carried out at the University of Palermo, in close cooperation with ENEA labs, in order to assess the thermo-mechanical performances of the DEMO Water-Cooled Lithium Lead (WCLL) inboard blanket equatorial module, whether properly integrated within its whole inboard segment. In particular, a detailed 3D model of this segment, including all the other modules, the back-supporting structure and the attachment system, has been considered in order to realistically simulate the boundary conditions affecting the equatorial module behaviour. The study has been focused on the investigation of the module thermo-mech…

Multi-Module vs. Single-Module concept: Comparison of thermomechanical performances for the DEMO Water-Cooled Lithium Lead breeding blanket

Abstract Within the framework of EUROfusion R&D activity an intense research campaign has been performed at the University of Palermo, in close cooperation with ENEA labs and KIT, in order to compare the thermomechanical performances of the Back Supporting Structure (BSS) of Multi-Module and Single-Module concepts of DEMO Water-Cooled Lithium Lead breeding blanket (WCLL). To this purpose, detailed 3D models of the DEMO WCLL right inboard and central outboard segments, including detailed BSS and simplified First Wall and structures according to the two concepts, have been set-up. The study has been performed considering the Normal Operation and Central Major Disruption steady state loading s…

Advancements in DEMO WCLL breeding blanket design and integration

Summary The water-cooled lithium–lead breeding blanket is a candidate option for the European Demonstration Power Plant (DEMO) nuclear fusion reactor. This breeding blanket concept relies on the liquid lithium–lead as breeder–multiplier, pressurized water as coolant, and EUROFER as structural material. The current design is based on DEMO 2015 specifications and represents the follow-up of the design developed in 2015. The single-module-segment approach is employed. This is constituted by a basic geometry repeated along the poloidal direction. The power is removed by means of radial–toroidal (i.e., horizontal) water cooling tubes in the breeding zone. The lithium–lead flows in a radial–poloi…

Preliminary design of the top cap of DEMO Water-Cooled Lithium Lead breeding blanket segments

Abstract Within the framework of EUROfusion R&D activity, a research campaign has been carried out at the University of Palermo, in close cooperation with ENEA labs, in order to preliminary design the top cap foreseen for the DEMO Water-Cooled Lithium Lead (WCLL) breeding blanket segments. Due to the high heat and pressure loads acting on such component, its design results particularly demanding and a specific multi-physics approach is needed, covering several aspects from thermal-hydraulics to structural assessments. Preliminary detailed CAD model of the cap integrated into the upper region of the WCLL breeding blanket outboard central segment has been set-up, equipped with proper cooling …

Integrated design of breeding blanket and ancillary systems related to the use of helium or water as a coolant and impact on the overall plant design

Currently, for the EU DEMO, two Breeding Blankets (BBs) have been selected as potential candidates for the integration in the reactor. They are the Water Cooled Lithium Lead and the Helium Cooled Pebble Bed BB concepts. The two BB variants together with the associated ancillary systems drive the design of the overall plant. Therefore, a holistic investigation of integration issues derived by the BB and the installation of its ancillary systems has been performed. The issues related to the water activation due to the 16N and 17N isotopes and the impact on the primary heat transfer systems have been investigated providing guidelines and dedicated solution for the integration of safety devices…

Progress of the conceptual design of the European DEMO breeding blanket, tritium extraction and coolant purification systems

Abstract In the frame of the EUROfusion consortium activities the Helium Cooled Pebble Bed (HCPB) and the Water Cooled Lithium Lead (WCLL) concepts are being developed as possible candidates to become driver Breeding Blanket (BB) for the EU DEMO, which aims at the tritium self-sufficiency and net electricity production. The two BB design options encompass water or helium as coolants and solid ceramic with beryllium/beryllides or PbLi as tritium breeder and neutron multipliers. The BB segments have evolved towards a more stable conceptual design taking into account multiple feasibility aspects and requirements imposed by interfacing systems. Possible solutions to improve shielding capabiliti…

WCLL breeding blanket design and integration for DEMO 2015: status and perspectives

Abstract Water-cooled lithium-lead breeding blanket is considered a candidate option for European DEMO nuclear fusion reactor. ENEA and the linked third parties have proposed and are developing a multi-module blanket segment concept based on DEMO 2015 specifications. The layout of the module is based on horizontal (i.e. radial-toroidal) water-cooling tubes in the breeding zone, and on lithium lead flowing in radial-poloidal direction. This design choice is driven by the rationale to have a modular design, where a basic geometry is repeated along the poloidal direction. The modules are connected with a back supporting structure, designed to withstand thermal and mechanical loads due to norma…

Structural analysis of the back supporting structure of the DEMO WCLL outboard blanket

Abstract Within the framework of EUROfusion R&D activities an intense research campaign has been carried out at the University of Palermo, in close cooperation with ENEA Brasimone, in order to investigate the thermo-mechanical performances of the outboard segment Back-Supporting Structure (BSS) of the DEMO Water-Cooled Lithium Lead breeding blanket (WCLL). In particular, the configuration of the outboard segment BSS, purposely set-up by the WCLL project team during 2015 according to the blanket “multi-module system” concept, has been taken into account in order to study its steady state thermo-mechanical behaviour, paying attention to the simulation of both modules-BSS and BSS-vacuum vessel…

Post Test Analisys by Relap5 Code & Accuracy Quantification of PKLIII E3.1 Experiments (Sensitivity calculation)

Analysis, by RELAP5 code, of Boron Dilution Phenomena in a Mid-Loop Operation Transient, Performed in PKL III F2.1 RUN 1 Test

Advancements in DEMO WCLL breeding blanket design and integration

The water-cooled lithium-lead breeding blanket is a candidate option for the European Demonstration Power Plant (DEMO) nuclear fusion reactor. This breeding blanket concept relies on the liquid lithium-lead as breeder-multiplier, pressurized water as coolant, and EUROFER as structural material. The current design is based on DEMO 2015 specifications and represents the follow-up of the design developed in 2015. The single-module-segment approach is employed. This is constituted by a basic geometry repeated along the poloidal direction. The power is removed by means of radial-toroidal (i.e., horizontal) water cooling tubes in the breeding zone. The lithium-lead flows in a radial-poloidal dire…

Progress in EU Breeding Blanket design and integration

Abstract In Europe (EU), in the frame of the EUROfusion consortium activities, four Breeding Blanket (BB) concepts are being developed with the aim of fulfilling the performances required by a near-term fusion power demonstration plant (DEMO) in terms of tritium self-sufficiency and electricity production. The four blanket options cover a wide range of technological possibilities, as water and helium are considered as possible coolants and solid ceramic breeder in combination with beryllium and PbLi as tritium breeder and neutron multipliers. The strategy for the BB selection and operation has to account for the challenging schedule of the EU DEMO, the ambitious operational requirements of …

Assessment of DEMO WCLL breeding blanket primary heat transfer system isolation valve absorbed doses due to activated water

Abstract Within the framework of the activities foreseen by the EUROfusion action on the cooling water activation assessment for a DEMO reactor equipped with a Water Cooled Lithium Lead Breeding Blanket (WCLL BB), the University of Palermo is involved in the investigation of the absorbed dose induced by the decay of nitrogen radioisotopes produced by water activation, in the main components (e.g. isolation valves) of both First Wall (FW) and Breeder Zone (BZ) cooling circuits. The aim of this work is to assess the spatial distribution of the absorbed dose in the DEMO Upper Pipe Chase (UPC), focusing the attention on the space neighbouring a typical isolation valve of the Primary Heat Transf…

On the effect of stiffening plates configuration on the DEMO Water Cooled Lithium Lead Breeding Blanket module thermo-mechanical behaviour

Abstract Within the framework of the pre-conceptual design of the EU-DEMO Breeding Blanket (BB) supported by EUROfusion action, results of the research activities carried out in the last years have highlighted that changes in the proposed Water Cooled Lithium Lead (WCLL) BB design have to be considered, especially as to the liquid breeder circulation path within the BB module. Therefore, in view of the definition of a final WCLL BB module layout, a parametric campaign of numerical analyses has been carried out at the University of Palermo in order to assess the impact of different SPs configurations on the module thermo-mechanical performances. To this purpose, attention has been focussed o…

Tokamak cooling systems and power conversion system options

DEMO will be a fusion power plant demonstrating the integration into the grid architecture of an electric utility grid. The design of the power conversion chain is of particular importance, as it must adequately account for the specifics of nuclear fusion on the generation side and ensure compatibility with the electric utility grid at all times. One of the special challenges the foreseen pulsed operation, which affects the operation of the entire heat transport chain. This requires a time-dependant analysis of different concept design approaches to ensure proof of reliable operation and efficiency to obtain nuclear licensing. Several architectures of Balance of Plant were conceived and dev…