0000000001258188
AUTHOR
Witold Pawlus
Identification and Experimental Validation of an Induction Motor Thermal Model for Improved Drivetrain Design
The ability of an electric powertrain to perform according to mechanical specifications is equally important as assessing its thermal protection limits, which are affected by its electrical and thermal properties. Although rated parameters (such as power, torque, etc.) are easily accessible in catalogs of equipment producers, more specific properties like mass/length of copper winding, heat dissipation factor, etc., are not available to customers. Therefore, an effective selection of drivetrain components is limited due to the lack of sufficient data and the need to consult critical design decisions with suppliers. To overcome this limitation, we propose a method to estimate the temperature…
Investigation and reduction of losses on inverter-fed induction motors
An electric motor is more effective and flexible when supplied by a frequency converter. The frequency converter not only produces the fundamental voltage but also a set of higher harmonics which cause additional losses in the motor. Losses in the frequency converter are normally neglected in the drive dimensioning due to insufficient data available from manufacturers. Motor's losses can be reduced by increasing the switching frequency of frequency converters. An increase of the switching frequency may result in higher losses in the frequency converter. This work investigates analytically and experimentally the dependence of the losses of modern motor and frequency converter on a switching …
Multiresolution wavelet-based approach to identification of modal parameters of a vehicle full-scale crash test
In this work estimation of vehicle modal parameters was achieved by application of a wavelet-based method. The time-frequency analysis, which comprises those techniques that study a signal in both the time and frequency domains simultaneously, using Morlet wavelet properties are applied to the measured acceleration pulse of the colliding vehicle. Determination of the ridge of the wavelet coefficients matrix makes it possible to identify the frequency components of the recorded crash pulse. Subsequently, by using the estimated natural frequency of the system, the values of damping factor for a given mode shape are assessed. In this work there are concerned both: the major frequencies of the …
Parameters identification of induction motor dynamic model for offshore applications
The paper presents a technique to identify parameters of the LuGre dynamic friction model applied to represent mechanical losses of an induction motor. This method is based on Artificial Neural Networks (ANNs) system identification which is able to estimate parameters of nonlinear mathematical models. Within the presented approach, the network is first trained to associate model parameters with predicted friction torque, being given the reference motor speed. When this process completes, the inverse operation is performed and the network delivers estimated parameters of the model based on the reference friction torque. These parameters are then integrated with the dynamic model of the induc…
Hydraulic vs. Electric: A Review of Actuation Systems in Offshore Drilling Equipment
This article presents a survey on actuation systems encountered in offshore drilling applications. Specifically, it focuses on giving a comparison of hydraulic and electric drivetrains along with detailed explanations of their advantages and drawbacks. A significant number of industrial case studies is examined in addition to the collection of academic publications, in order to accurately describe the current market situation. Some key directions of research and development required to satisfy increasing demands on powertrains operating offshore are identified. The impact of the literature and application surveys is further strengthened by benchmarking two designs of a full-scale pipe handl…
Parameter Identification of a Winding Function Based Model for Fault Detection of Induction Machines
Prediction of machines' faulty parts is important in industrial applications in order to reduce productivity losses. As far as electrical machines are considered, a model-based fault diagnosis approach is usually used for this purpose. The model is derived from the modified winding function theory and hence, it requires a considerable amount of parameters at various operating conditions in order to be successfully used. However, the complete set of parameters is difficult to be obtained, as manufacturers of electric machines normally provide only the parameters that describe simple motor models (e.g. T-equivalent circuit at rated conditions). Therefore, the current work presents a method th…
Load Torque Estimation Method to Design Electric Drivetrains for Offshore Pipe Handling Equipment
One of the main design objectives for electric drivetrains operating in offshore drilling equipment is to keep them as small, yet as effective, as possible, to minimize space they occupy on drill floor and maximize their performance. However, practical experience shows that typically choices made by design engineers are too conservative due to the lack of enough data characterizing load conditions. This results in too costly and too heavy selected components. Therefore, in the current paper we present a method to estimate required full-scale motor torque using a scaled down experimental setup and its computational model. A gripper arm of an offshore vertical pipe handling machine is selecte…
Influence of unloading modes of spring-mass-damper models on vehicle to pole collision simulation results
Author's verion of a chapter in the book: Proceedings of the 30th Chinese Control Conference. Also available from the publisher at: http://ieeexplore.ieee.org/stamp/stamp.jsp?arnumber=06001448 Our intention, in this brief note, is to investigate what influence the viscoelastic models' unloading properties have on models' accuracy of representing vehicle crash event. Two types of simple spring-mass-damper systems (Kelvin models) such underdamped and critically damped conditions are analyzed. Subsequently, two different unloading scenarios are specified: elastic rebound in which only the damper is an energy dissipating element and plastic collision in which the model's maximum achievable disp…
Application of viscoelastic hybrid models to vehicle crash simulation
This paper presents an application of physical models composed of springs, dampers and masses in various arrangements to simulate a real car collision with a rigid pole. Equations of motion of these systems are being established and subsequently solutions to obtain differential equations are formulated. We begin with a general model consisting of two masses, two springs and two dampers and illustrate its application to modelling fore-frame and aft-frame of a vehicle. Hybrid models, as being particular cases of two-mass–spring–damper model, are elaborated afterwards and their application to predict results of real collision is shown. Models’ parameters are obtained by fitting their response …
Real-time 6-DOF Vessel-to-Vessel Motion Compensation using laser tracker
The industry state-of-the-art offshore motion compensation is today carried out by offshore cranes equipped with Active Heave Compensation (AHC) systems, meaning that a hanging load is positioned at a certain height above the seafloor, even though the floating vessel carrying both the crane and the load is moving due to wave disturbances. Lately, there has been an increased interest among the industry also to compensate for the movement of a secondary vessel, which indicates that a more detailed investigation of the Vessel-to-Vessel Motion Compensation (VVMC) problem is required. The primary motivation for such compensation technique is influenced by the demand for load transfer between shi…
Data-based modeling of vehicle crash using adaptive neural-fuzzy inference system
Vehicle crashes are considered to be events that are extremely complex to be analyzed from the mathematical point of view. In order to establish a mathematical model of a vehicle crash, one needs to consider various areas of research. For this reason, to simplify the analysis and improve the modeling process, in this paper, a novel adaptive neurofuzzy inference system (ANFIS-based) approach to reconstruct kinematics of colliding vehicles is presented. A typical five-layered ANFIS structure is trained to reproduce kinematics (acceleration, velocity, and displacement) of a vehicle involved in an oblique barrier collision. Subsequently, the same ANFIS structure is applied to simulate different…
Mathematical modeling and parameters estimation of a car crash using data-based regressive model approach
Author's version of an article in the journal: Applied Mathematical Modelling. Also available from the publisher at: http://dx.doi.org/10.1016/j.apm.2011.04.024 n this paper we present the application of regressive models to simulation of car-to-pole impacts. Three models were investigated: RARMAX, ARMAX and AR. Their suitability to estimate physical system parameters as well as to reproduce car kinematics was examined. It was found out that they not only estimate the one quantity which was used for their creation (car acceleration) but also describe the car's acceleration, velocity and crush. A virtual experiment was performed to obtain another set of data for use in further research. An A…
Development of lumped-parameter mathematical models for a vehicle localized impact
Published version of an article in the journal:Journal of Mechanical Science and Technology. Also available from the publisher on SpringerLink: http://dx.doi.org/10.1007/s12206-011-0505-x In this paper, we propose a method of modeling for vehicle crash systems based on viscous and elastic properties of the materials. This paper covers an influence of different arrangement of spring and damper on the models’ response. Differences in simulating vehicle-torigid barrier collision and vehicle-to-pole collision are explained. Comparison of the models obtained from wideband (unfiltered) acceleration and filtered acceleration is done. At the end we propose a model which is suitable for localized co…
Investigation of vehicle crash modeling techniques: theory and application
Published version of an article in the journal: The International Journal of Advanced Manufacturing Technology. Also available from the publisher at: http://dx.doi.org/10.1007/s00170-013-5320-3 Creating a mathematical model of a vehicle crash is a task which involves considerations and analysis of different areas which need to be addressed because of the mathematical complexity of a crash event representation. Therefore, to simplify the analysis and enhance the modeling process, in this work, a brief overview of different vehicle crash modeling methodologies is proposed. The acceleration of a colliding vehicle is measured in its center of gravity—this crash pulse contains detailed informati…
Data-based modeling of vehicle collisions by nonlinear autoregressive model and feedforward neural network
Vehicle crash test is the most direct and common method to assess vehicle crashworthiness. Visual inspection and obtained measurements, such as car acceleration, are used, e.g. to examine impact severity of an occupant or to assess overall car safety. However, those experiments are complex, time-consuming, and expensive. We propose a method to reproduce car kinematics during a collision using nonlinear autoregressive (NAR) model which parameters are estimated by the use of feedforward neural network. NAR model presented in this study is derived from the more general one - nonlinear autoregressive with moving average (NARMA). Suitability of autoregressive systems for data-based modeling was …
Erratum to “A fuzzy logic approach to modeling a vehicle crash test” by W. Pawlus, H. Reza, K. G. Robbersmyr
Abstract The original version of the article was published in Central European Journal of Engineering 3, 67–79 (2013), DOI: 10.2478/s13531-012-0032-2. Unfortunately, the original version of this article contains a mistake in Figure 17. Here we display the corrected version of this figure.
Drivetrain design optimization for electrically actuated systems via mixed integer programing
The proposed paper presents a method to optimally select components of a drivetrain for an electrically actuated machine. A simple mathematical model of the machine is established and inequality constraints which determine the choice of drivetrain components are formulated. Elements to be picked (namely, a motor, a gearbox, and a drive) are taken from a discrete set of data provided in the catalogs of industrial motors and drives manufacturers. By solving an optimization problem, a combination of components which both satisfy design requirements and minimize the total drivetrain cost is selected. The operation of the selected drivetrain is verified against the motor loadability curves. In a…
WAVELET-BASED ESTIMATION OF MODAL PARAMETERS OF A VEHICLE INVOLVED IN A FULL-SCALE IMPACT
In this paper, a wavelet-based approach is presented for estimation of vehicle modal parameters. The acceleration of a colliding vehicle is measured in its center of gravity — this crash pulse contains detailed information about vehicle behavior throughout a collision. Three types of signal analysis are elaborated here: time domain analysis (i.e. description of kinematics of a vehicle in time domain), the frequency analysis (identification of the parameters of the crash pulse in frequency domain), and the time-frequency analysis, which comprises those techniques that study a signal in both the time and frequency domains simultaneously, using Morlet wavelet properties. The frequency compone…
Signal reconstruction, modeling and simulation of a vehicle full-scale crash test based on Morlet wavelets
Creating a mathematical model of a vehicle crash is a task which involves considerations and analysis of different areas which need to be addressed because of the mathematical complexity of a crash event representation. Therefore, to simplify the analysis and enhance the modeling process, in this paper a novel wavelet-based approach is introduced to reproduce acceleration pulse of a vehicle involved in a crash event. The acceleration of a colliding vehicle is measured in its center of gravity-this crash pulse contains detailed information about vehicle behavior throughout a collision. Three types of signal analysis are elaborated here: time domain analysis (i.e. description of kinematics of…
Mitigation of Fatigue Damage and Vibration Severity of Electric Drivetrains by Systematic Selection of Motion Profiles
The offshore drilling industry is among the most demanding markets for electrical equipment. Heave motion, irregular cyclic loads, harsh weather conditions, and vibrations are causing accelerated deterioration of drilling equipment. One of the most common solutions to these problems is to design actuation systems of such machinery overly conservative to gain additional safety, which results in too high initial investment and maintenance costs. To mitigate the fatigue damage and vibration severity of rotating elements of electric drivetrains operating offshore, this paper presents a comparative analysis of four popular input functions used in motion control of industrial systems. We evaluate…
Adaptive neural-fuzzy inference system based method to modeling of vehicle crash
Various areas of research need to be considered in order to establish a mathematical model of a vehicle crash. To enhance the modeling process, a novel ANFIS-based approach to reconstruct behavior of impacting vehicles is presented in this paper. Kinematics of center of gravity (COG) a vehicle involved in an oblique barrier collision is reproduced by application of a five-layered ANFIS structure. Then, the same ANFIS system is used to simulate a different collision type than the one which was used in the training stage. The points of interests are selected to be the locations of accelerometers mounting. The accuracy of the proposed method is evaluated by the comparative analysis with the re…
Identification of parameters and harmonic losses of a deep-bar induction motor
High frequency harmonics from a frequency converter causes additional losses in a deep-bar induction motor. The harmonics have their own amplitude and phase with respect to the fundamental signal, but the harmonic loss is only dependent on the amplitude of harmonics. A deep-bar induction motor can be modelled by a triple-cage circuit to take skin effect into account. The triple cage circuit having many parameters could be estimated from a small-signal model of the machine by using Differential Evolution. The correctly estimated parameters make the triple-cage circuit valid in a wide range of frequencies. However, the triple-cage circuit is very complicated which makes it difficult to model …
Reconstruction and simulation of the vehicle to road safety barrier oblique collision based on the Levenberg–Marquardt algorithm
Vehicle crash modeling and reconstruction is an important field for research since the safety statistics from many countries show that the fatality rate of passenger vehicle occupants involved in road accidents is high. In particular, side impact are considered to be a serious problem. For this reason, in this paper, there is presented a methodology to reconstruct a given vehicle to road safety barrier oblique collision. An easy to analyze, viscoelastic model is established to represent a vehicle crash event. The reasonable modeling simplifications are assumed (namely: the vehicle is rigid and deformation of the safety barrier is negligible) which let the computational efficiency of the pro…
Identification of induction motor thermal model for improved drivetrain design
Selection of components of electric drivetrains is not only based on evaluating their ability to perform according to mechanical specifications, but — what is equally important — on assessing their thermal protection limits. These are typically affected by electrical and thermal properties of motors and drives. Although rated parameters (such as power, torque, speed, etc.) are easily accessible in catalogs of equipment producers, more specific properties like mass / length of copper winding, heat dissipation factor, rotor / stator dimensions etc. are not available to customers. Therefore, effective selection of drivetrain components is limited due to the lack of sufficient data and the need…
Reproduction of kinematics of cars involved in crash events using nonlinear autoregressive models
Vehicle crashworthiness can be assessed by the variety of methods - the most common and direct one is a vehicle crash test. Visual inspection and obtained measurements, such as car acceleration, are used to examine impact severity of an occupant and overall car safety. However, those experiments are complex, time-consuming, and expensive. We propose a method to reproduce car kinematics during a collision using a feedforward neural network to estimate the system by use of nonlinear autoregressive (NAR) models. Specifically, feasibility of applying neural networks with an NAR model to the analysis of experimental data is explored by application to measurements of a vehicle crash test. This mo…
A COMPARATIVE STUDY OF PHENOMENOLOGICAL MODELS OF MR BRAKE BASED ON NEURAL NETWORKS APPROACH
In this paper a full-scale commercially available magnetorheological (MR) brake installed in a semi-active suspension (SAS) system is modeled and simulated. Two well-known phenomenological hysteresis models are explored: Bouc–Wen and Dahl ones. In particular, influence of their parameters on the response is evaluated and assessed. The next step is to introduce the artificial neural networks and discuss their application in the field of systems identification. Subsequently, two feedforward neural networks are created and trained to estimate parameters characterizing each of the MR damper models described. The semi-active suspension (SAS) system equipped with a MR brake is described and the …
Temperature Rise Estimation of Induction Motor Drives Based on Loadability Curves to Facilitate Design of Electric Powertrains
Thermal protection limits are equally important as mechanical specifications when designing electric drivetrains. However, properties of motor drives like mass/length of copper winding or heat dissipation factor are not available in producers’ catalogs. The lack of this essential data prevents the effective selection of drivetrain components and makes it necessary to consult critical design decisions with equipment's suppliers. Therefore, in this paper, the popular loadability curves that are available in catalogs become a basis to formulate a method that allows to estimate temperature rise of motor drives. The current technique allows for evaluating a temperature rise of a motor drive for …
Mathematical modeling of a vehicle crash test based on elasto-plastic unloading scenarios of spring-mass models
Published version of an article in the journal: The International Journal of Advanced Manufacturing Technology. Also available from the publisher on SpringerLink: htp://dx.doi.org/10.1007/s00170-010-3056-x This paper investigates the usability of spring which exhibit nonlinear force-deflection characteristic in the area of mathematical modeling of vehicle crash. We present a method which allows us to obtain parameters of the spring-mass model basing on the full-scale experimental data analysis. Since vehicle collision is a dynamic event, it involves such phenomena as rebound and energy dissipation. Three different spring unloading scenarios (elastic, plastic, and elasto-plastic) are covered…
Feasibility study of electromechanical cylinder drivetrain for offshore mechatronic systems
Currently, there is an increasing focus on the environmental impact and energy consumption of the oil and gas industry. In offshore drilling equipment, electric motors tend to replace traditionally used hydraulic motors, especially in rotational motion control applications. However, force densities available from linear hydraulic actuators are still typically higher than those of electric actuators. Therefore, usually the remaining source of hydraulic power is thereby the hydraulic cylinder. This paper presents a feasibility study on the implementation of an electromechanical cylinder drivetrain on an offshore vertical pipe handling machine. The scope of this paper is to investigate the fea…
Neural network-based models for a vibration suppression system equipped with MR brake
This paper is devoted to the modeling and simulation of a full-scale commercially available magnetorheological (MR) brake installed in a semi-active suspension (SAS) system. The analysis of the Bouc-Wen and Dahl mathematical models of MR damper is presented. Influence of their parameters on the response is explored. Subsequently, by using the neural networks, the parameters characterizing each model are estimated. This makes it possible to perform the comparative analysis of the suggested damper models responses with the measured experimental results. The novelty of the presented methodology is the application of artificial intelligence methods to estimate model parameters of a MR brake uti…
The performance investigation of viscoelastic hybrid models in vehicle crash event representation
Aurthor's version of a chapter published in the book: Proceedings of the 18th IFAC World Congress 2011. Also available from the publisher at: http://dx.doi.org/10.3182/20110828-6-IT-1002.00284
Data-based modeling of vehicle collision by LPV-ARMAX model approach
Vehicle crash are considered to be events with high complexity from the mathematical points of view. The high experiment cost and huge time-consumption make the establishment of a mathematical model of vehicle crash which can simplify the analysis process in great demand. In this work, we present the application of LPV-ARMAX model to simulate the car-to-pole collision with different initial impact velocities. The parameters of the LPV-ARMAX are assumed to be functions of the initial impact velocities. Instead of establishing a set of LTI models for vehicle crashes with various impact velocities, the LPV-ARMAX model is comparatively simple and applicable to predict the responses of new colli…
EKF-based estimation and control of electric drivetrain in offshore pipe racking machine
A typical challenge for electric drivetrains is to reduce the number of sensors required for control action or system monitoring. This is particularly important for electric motors operating in offshore conditions, since they work in hostile environment which often damages data acquisition systems. Therefore, this paper deals with verification and validation of the extended Kalman filter (EKF) for sensorless indirect field-oriented control (IFOC) of an induction motor operating in offshore conditions. The EKF is employed to identify the speed of the induction motor based on the measured stator currents and voltages. The estimated speed is used in the motor speed control mode instead of a ph…
Modeling and Simulation of a Cylinder Hoisting System for Real-Time Hardware-in-the-Loop Testing
Summary Modeling-and-simulation software that is used in the design and development of drilling equipment provides testing and redesigning of offshore machines early in the product-development process. Typically, models of offshore equipment are complex and suitable only for offline simulations that allow testing of just predefined functions of the system without the possibility of controlling it with the operator's inputs in real time (RT). This is related to the fact that, usually, complex models put high demands on the computational power of the simulator hardware and, thus, limit its RT performance. On the basis of the authors' observations, it is concluded that RT performance can be di…
Torque peak reduction and overload monitoring of induction motors in offshore drilling operations
Current drivetrain design procedures for electric actuation systems operating in offshore conditions typically consider two major requirements: to provide sufficient steady-state and maximum motor torques. As a result of this, no information regarding the transient state (e.g. during motor acceleration) is utilized when selecting drivetrain components. This leads to potentially dangerous situations when motors undergo saturation in these regions due to too high dynamic loads. A common reason for this (apart from lack of information about transient state when designing a drivetrain) is applying trapezoidal reference motion profiles that cause discontinuities in system acceleration and infini…
Diagnosis of Incipient Bearing Faults using Convolutional Neural Networks
The majority of faults occurring in rotating electrical machinery is attributed to bearings. To reduce downtime, it is desired to apply various diagnostic methods so that bearing degradation can be detected in good time prior to a complete failure. The work presented in this paper utilizes a data-driven machine learning approach based on convolutional neural networks (CNNs) in order to diagnose different types of bearing faults. A one-dimensional CNN is trained on vibration signals and compared to a two-dimensional CNN trained in time-frequency domain using continuous wavelet transform (CWT). The proposed method is demonstrated on data collected from run-to-failure tests.The results show th…
Further results on mathematical models of vehicle localized impact
Accepted version of an article published by IEEE. (c) 2010 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other users, including reprinting/ republishing this material for advertising or promotional purposes, creating new collective works for resale or redistribution to servers or lists, or reuse of any copyrighted components of this work in other works Published version:http://dx.doi.org/10.1109/ISSCAA.2010.5634041 In this paper, we propose a method of modeling for vehicle crash systems based on viscous and elastic properties of the materials. This paper covers an influence of different arrangement of spring and damper on the models? respons…
The performance investigation of viscoelastic hybrid models in vehicle crash event representation
Aurthor's version of a chapter published in the book: Proceedings of the 18th IFAC World Congress 2011. Also available from the publisher at: http://dx.doi.org/10.3182/20110828-6-IT-1002.00284 This paper presents application of physical models composed of springs, dampers and masses joined together in various arrangements to simulation of a real car collision with a rigid pole. Equations of motion of those systems are being established and subsequently solutions to obtained differential equations are formulated. We start with a general model consisting of two masses, two springs, and two dampers, and illustrate its application to represent fore-frame and aft-frame of a vehicle. Hybrid model…
Comparative analysis of vehicle to pole collision models established using analytical methods and neural networks
This paper presents a comparison between two modeling approaches of vehicle to pole collision. Firstly, analytical and curve fitting methods are explained and subsequently they are utilized to create lumped parameter models. Having parameters of such systems and their responses we proceed to brief description of the radial basis function neural network and its application to the linear models' coefficients' identification. Comparative analysis of the models formulated according to those two different manners is done. (6 pages)
A fuzzy logic approach to modeling a vehicle crash test
Published version of an article in the journal: Central European Journal of Engineering. Also available from the publisher at: http://dx.doi.org/10.2478/s13531-012-0032-2 This paper presents an application of fuzzy approach to vehicle crash modeling. A typical vehicle to pole collision is described and kinematics of a car involved in this type of crash event is thoroughly characterized. The basics of fuzzy set theory and modeling principles based on fuzzy logic approach are presented. In particular, exceptional attention is paid to explain the methodology of creation of a fuzzy model of a vehicle collision. Furthermore, the simulation results are presented and compared to the original vehic…