Search results for "Carbide"
showing 10 items of 139 documents
Synthesis and characterisation of ordered arrays of mesoporous carbon nanofibres
2009
A facile and reproducible one-step pathway has been developed for preparing ordered arrays of mesoporous carbon nanostructures within the pores of anodized aluminium oxide (AAO) membranes, through the confined self-assembly of phenol/formaldehyde resol and amphiphilic copolymer templates. The morphology of the mesoporous carbon nanostructures can be controlled by varying the copolymer surfactant, the quantity of the resol–surfactant precursor sol used and the amount of phenol–formaldehyde resol introduced into the resol–surfactant sol. One-dimensional (1-D) carbon nanostructures, such as carbon fibres with a core–shell structure and carbon ribbons with circular mesopores running parallel to…
Intentional weld defect process: From manufacturing by robotic welding machine to inspection using TFM phased array
2019
Specimens with intentionally embedded weld defects or flaws can be employed for training, development and research into procedures for mechanical property evaluation and structural integrity assessment. It is critical that the artificial defects are a realistic representation of the flaws produced by welding. Cylindrical holes, which are usually machined after welding, are not realistic enough for our purposes as it is known that they are easier to detect than the naturally occurring imperfections and cracks. Furthermore, it is usually impractical to machine a defect in a location similar to where the real weld defects are found. For example, electro-discharge machining can prod…
Friction and wear testing of multilayer coatings on carbide substrates for dry machining applications
2002
Abstract The principle aim of this paper is to investigate three wear-protective coatings with multilayer structures, which are frequently used in the cutting tool industry and to assess their frictional behaviour under the test conditions equivalent to those for the cutting of medium carbon steel. A modified pin-on-disc tester was used to conduct experiments in which both the friction coefficient and the linear wear of the tribo-pair were recorded vs. sliding distance. The volumetric wear rate was proposed as a parameter for quantitative comparison of the wear resistance of the tribo-pairs tested. It was found that the principle stage of the specimen wear takes place during the first 200–2…
Investigations on friction and wear mechanisms of the PVD-TiAlN coated carbide in dry sliding against steels and cast iron
2006
Abstract The tribological behaviour of the monolayer PVD-titanium aluminium nitride (TiAlN) coated carbide inserts in unidirectional dry sliding against steel and cast iron counterparts was investigated using the pin-on-disc standard test with varying sliding speeds and normal loads. Three different materials of various machinability rates were used as the counterparts, namely the normalised medium carbon steel C45 equivalent to AISI 1045, austenitic stainless steel 1H18N9T equivalent to AISI 304 and gray cast iron EN-GJL-300 with flake-shaped graphite. A pin-on-disc device with round tool inserts was used to conduct friction and wear tests in which both the friction coefficient and the lin…
Friction behaviour of heat isolating coatings in machining: mechanical, thermal and energy-based considerations
2003
Abstract This paper deals with possible modifications of the frictional behaviour exhibited during the cutting process resulting from the influence of the most-commonly used heat isolating coatings deposited on a WC-Co carbide substrate. For this study, three- and four-layered coatings with intermediate Al 2 O 3 ceramic layer and a monolayer TiAlN coating, which offer superior thermal protection of the carbide substrate, were examined. Orthogonal cutting tests were carried out by end-turning medium carbon steel and austenitic stainless steel workpieces. The experimental study was aimed at determining the fundamental frictional characteristics: dimensions of the tool-chip contact area, the f…
Prediction of Tool Wear Progress in Machining of Carbon Steel using different Tool Wear Mechanismsl
2008
In this paper the prediction of tool wear on carbide uncoated tools was taken into account. In particular, two different tool wear models based on the diffusion mechanism and on the abrasion mechanism were considered. The calibration of the utilized models was done using the results obtained by experimental analysis performed on an orthogonally machined AISI 1020 tube. Once the calibration was executed, numerical simulations, for both the utilized tool wear models, were simultaneously performed with the aim to test the capability of the proposed numerical procedure. The comparison between the two tool wear mechanisms for predicting the flank tool wear is discussed in the paper.
Effect of finishing and polishing systems on the surface roughness and color change of composite resins
2020
Background This study is to examine the surface roughness and color changes occurring on composite resins following the application of different finishing and polishing systems. Material and Methods In our study, a total of 200 samples were prepared from composites resin (6×2 mm) containing supra-nano, submicron hybrid, nanohybrid, nano-ceramic and microhybrid filler. They were polished with diamond, aluminum oxide, silicon carbide finishing and polishing systems. The initial color values of composite samples were measured with a spectrophotometer and surface roughness values with a profilometer. After that, samples were immersed of coffee solution and color measurements were repeated on th…
Grinding Tungsten Carbide Used for Manufacturing Gun Drills
2015
This paper presents a study of grinding cemented carbide DK460UF (91 % WC and 9 % Co), a material used to produce cutting tools with solid cutting edges. The aim is to establish the manufacturing conditions that lead to high surface quality. A model of the main factors that influence the grinding process is presented first. Following that, grinding wheel wear and surface roughness are analysed. Grinding wheel wear is studied in experimental conditions under which small diameter gun drills were sharpened with two diamond grinding wheels of different grain sizes. Finally, the wear curve can be made. The "G ratio" is used to characterise the performance of the grinding process. Next, the exper…
Experimental investigation of the influence of adhesion on the frictional conditions in the cutting process
1999
Abstract This paper presents the results of an experimental study on the influence of adhesion on the tribological characteristics of the tool-chip interface. It was established that under orthogonal cutting conditions both the high interface temperature and severe plastic deformation result in relatively strong adhesion between steel and uncoated carbide. In particular, the molecular–mechanical theory of friction was applied to estimate the shear strength of the local adhesive junction, and to divided the rake face friction into two terms—an adhesion term (the interfacial coefficient of friction) and the deformation term. It should be pointed out that the data obtained provide a new approa…
Layer-by-Layer Graphene Growth on β-SiC/Si(001)
2019
ACS nano 13(1), 526 - 535 (2019). doi:10.1021/acsnano.8b07237