Search results for "Crack growth"
showing 9 items of 19 documents
Dual Boundary Element Method for fatigue crack growth: implementation of the Richard’s criterion
2013
A new criterion for fatigue crack growth, whose accuracy was previously tested in the literature with the Finite Element Method, is here adopted with a Dual Boundary Element formulation. The fatigue crack growth of an elliptical inclined crack, embedded in a three dimensional cylindrical bar, is analyzed. In this way in addition to the propagation angle estimated by the Sih’s criterion, it is possible to take into account a twist propagation angle. The two propagation criteria are compared in terms of shape of the propagated crack and in terms of SIFs along the crack front. The efficiency of the Dual Boundary Element Method in this study is highlighted.
Evaluation of residual stress during fatigue test in a FSW joint
2007
At present, friction stir welding (FSW) represents one of the most interesting techniques in the field of welding. The process is has been implemented in industrial practice for joining aluminium alloys, while the welding of the titanium alloy and the steels is still primarily in a developmental stage. The thermo-mechanical action of the tool causes a residual stress field in the FSW joint. Although, the peak temperatures of the process are relatively low; residual stresses similar to the traditional welding technique may develop in the FSW joint. Moreover, the restraints of clamps, which are used for fixing the plates during the process, impede the relief of the heated zones that causes lo…
Thermodynamics and continuum fracture mechanics for nonlocal-elastic plastic materials
2002
Nonlocal elasticity is used as an improved elasticity model which engenders no crack-tip stress singularities and thus makes applicable the classical stress-based failure criteria. Considering nonlocal-elastic plastic materials exposed to softening by particle decohesion in a process surface and to subsequent surface separation by fracture, fracture mechanics is addressed within the framework of irreversible internal-variable thermodynamics in the hypothesis of small strains and arbitrary (but sufficiently regular) fracture surface (crack surface plus process surface). The state equations and the energy dissipation densities are derived for the bulk material and for the process surface, for…
Crack growth analysis at adhesive–adherent interface in bonded joints under mixed mode I/II
2008
The propagation of an interface crack subjected to mixed mode I/II was investigated for two 2024-T351 aluminum thin layers joined by means of DP760 epoxy adhesive produced by 3M©. On the basis of beam theory, an analytical expression for computing the energy release rate is presented for the mixed-mode end loaded split (MMELS) test. The analytical strain energy release rate was compared by finite element (FE) analysis using the virtual crack closure technique (VCCT). Several fatigue crack growth tests were carried out in a plane bending machine to compare the experimental energy release rates to those of the analytical and FE solutions. Experimental results showed the relationship between t…
Evaluation of toughness by finite fracture mechanics from crack onset strain of brittle coatings on polymers
2008
Crack onset strain measurements of a confined layer in tension provide the means for layer toughness estimation. The procedure can be simplified if steady-state conditions prevail starting from the commencement of crack propagation, an assumption frequently employed in energy release rate evaluation. It is demonstrated, by numerical analysis of experimental data, that an estimate of the defect size in the film is needed in order to reliably evaluate its fracture toughness from the crack onset strain. Only if microcracks of sufficient size are present in the brittle layer, the steady-state energy release rate at the crack onset strain can be identified with layer toughness. Otherwise, the to…
Continuous monitoring of an intentionally-manufactured crack using an automated welding and in-process inspection system
2020
Abstract Automated weld deposition coupled with the real-time robotic Non-Destructive Evaluation (NDE) is used in this paper. For performance verification of the in-process inspection system, an intentionally embedded defect, a tungsten rod, is introduced into the multi-pass weld. A partially-filled groove (staircase) sample is also manufactured and ultrasonically tested to calibrate the real-time inspection implemented on all seven layers of the weld which are deposited progressively. The tungsten rod is successfully detected in the real-time NDE of the deposited position. The same robotic inspection system was then used to continuously monitor an intentionally-manufactured crack for 20 h.…
Training Deep Neural Networks with Novel Metaheuristic Algorithms for Fatigue Crack Growth Prediction in Aluminum Aircraft Alloys
2022
Fatigue cracks are a major defect in metal alloys, and specifically, their study poses defect evaluation challenges in aluminum aircraft alloys. Existing inline inspection tools exhibit measurement uncertainties. The physical-based methods for crack growth prediction utilize stress analysis models and the crack growth model governed by Paris’ law. These models, when utilized for long-term crack growth prediction, yield sub-optimum solutions and pose several technical limitations to the prediction problems. The metaheuristic optimization algorithms in this study have been conducted in accordance with neural networks to accurately forecast the crack growth rates in aluminum alloys. Through ex…
Simulation of Fatigue Delamination Growth in Composites with Different Mode Mixtures
2007
A numerical model, obtained by implementing a cyclic damage model in the framework of an interface element, is here proposed to reproduce the crack growth in laminated composites subjected to cyclically repeated loads. This model, which differs from the few studies in the literature on the topic, applies not only to single fracture modes but also to mixed modes, and to constant or variable crack growth rates. The applied load (in terms of force or displacement) is assumed to oscillate between a minimum and a maximum constant value. The Paris curve can be reproduced with accuracy once some parameters in the numerical model are tuned with experiments. These parameters are preliminarily found…
A model for predicting the mixed-mode fatigue crack growth in a bonded joint
2013
Bonded joints are highly sensitive to the presence of defects and to the degradation phenomena, and this aspect represents the primary obstacle to their use in different structural engineering applications. Delamination in a bonded joint represents, in fact, one of the primary, most common and insidious causes of damage. In this paper, a numerical–experimental study on the crack propagation along the adhesive layer of a bonded joint specimen is carried out. Experimental study is focused on the evaluation of the damage modalities of a bonded joint when the specimens are subject to fatigue load. Experimental tests are compared with the results of several numerical analysis performed in ANSYS …