Search results for "Machining"
showing 10 items of 180 documents
Wear modelling in mild steel orthogonal cutting when using uncoated carbide tools
2007
Abstract Wear prediction in machining has been recently studied by FEM although the use of numerical methods for such applications is still a very challenging research issue. In fact, wear phenomenon involves many aspects related to process mechanics which require a very accurate modelling. In other words, only a very punctual code set-up can help the researchers in order to obtain consistent results in FE analysis. The high relative velocity between chip and tool requires effective material models as well as friction modelling at the interface. Moreover the prediction of temperature distribution is another critical task; in the paper some different procedures are discussed. Subsequently a …
Compensation of compliance errors in parallel manipulators composed of non-perfect kinematic chains
2012
The paper is devoted to the compliance errors compensation for parallel manipulators under external loading. Proposed approach is based on the non-linear stiffness modeling and reduces to a proper adjusting of a target trajectory. In contrast to previous works, in addition to compliance errors caused by machining forces, the problem of assembling errors caused by inaccuracy in the kinematic chains is considered. The advantages and practical significance of the proposed approach are illustrated by examples that deal with groove milling with Orthoglide manipulator.
Nanomanufacturing/Nanotechnology
2008
This chapter provides comprehensive knowledge regarding the fabrication of nanoproducts and element of micro-electromechanical systems using various techniques and processes. Both well-established techniques, such as nanomachining (ultra-precision) and new trends in improving nanoprocesses taking into account AFM, laser beam machining, electron beam machining processes are overviewed. The background of nanomachining processes, including typical machining operations such as turning, milling and grinding and different construction materials (metallic and nonmetallic), is outlined. The physical mechanisms responsible for the transition from brittle to ductile regime machining are explained. Mo…
Tool Wear and Damage
2008
This chapter provides comprehensive knowledge regarding tool wear mechanisms and characterizes their physical fundamentals. Adhesion, abrasion, diffusion and oxidation are selected as predominant mechanisms controlling tool wear, depending on the mechanical and thermal conditions at the rake and flank faces. The analytical models describing the wear rate and volumetric material loss for different wear mechanisms are provided. The tool wear indicators related to crater, flank and notch wear specified in ISO 3685 are presented for both flat-faced and grooved tools. Tool life is defined and corresponding models, including the influence of cutting speed, feed and the depth of cut, are derived. …
A Decision Making Tool in FMS Design
1995
In FMS design one of the initial fundamental decision concerns the flexibility level of the workstations to be implemented. New machining centers offer the possibility to carry out several operations on the workpieces to be processed, thus reducing the workload both of the material handling system and of the resources used to control the part flow in the FMS. In spite of advantages related to the use of the machining centers with high flexibility, the better typology of each workstation must be evaluated taking into account its influence on the tools fleet and on the workload of the handling and tool room subsystems.
Micro-machining
2008
This chapter provides comprehensive knowledge regarding the fabrication of micro-products and element of micro-electromechanical systems using various techniques and processes. Both well-established techniques such as micro-machining and new trends in improving micro-processes taking into account EDM, laser, FIB, LIGA and DRIE processes are overviewed. The background of micro-machining processes, including typical machining operations such as turning, milling and drilling and different construction materials, is outlined. Moreover, a special focus was made on new constructions, control systems and effective applications of micro-machining techniques. In addition, the focus was directed towa…
Friction stir consolidation of aluminum machining chips
2017
Friction stir consolidation (FSC) is a solid-phase manufacturing process that consolidates metal powder, chips, or scraps into solid blocks via severe plastic deformation and solid state welding. It has the potential to be a more economical and âgreenâ process to recycle metal waste. In this study, solid discs were made from AA6061 aluminum alloy machining chips by FSC. The progression of the process was revealed by analyzing the motion of the tool, consolidating force, power history, and macro/microstructure of discs produced from a series of partial consolidation experiments. A bowl-shaped recrystallized zone in the vertical cross-sections of the disc products was observed and conside…
Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance
2014
Abstract Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results sh…
Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach
2020
CNC (computer numerically controlled) machine tools are highly advanced technological systems, used to machine parts by means of metal cutting processes. Their structure and kinematics are very complex, involving accurate coordinated motions on three to five axes. Operating CNC machine tools is a complicated process, which can easily be affected by errors. Nowadays, safety systems and devices are developed in order to make this process safer and more user friendly. Modern CNC controllers are designed to deal with obvious sources of hazards, such as overloads (by means of various sensor systems) and collisions (by checking the NC code syntax and simulating it on the machine). However, despit…
Environmental comparison between a hot extrusion process and conventional machining processes through a Life Cycle Assessment approach
2014
Nowadays manufacturing technologies have to be evaluated not only for the technical features they can provide to products, but also considering the environmental perspective as well. As long as the technological feasibility of a given process is guaranteed, processes minimizing resources and energy consumption have to be selected for manufacturing. With respect to this topic, the research studies in the domain of metal processing technologies predominantly focus on conventional material removal processes as milling and turning. Despite some exceptions, many other non-machining technologies, such as metal forming processes, are still not well documented in terms of their energy and resource …