0000000000502127
AUTHOR
Nicola Montinaro
Electronic properties of carbon nanotubes under torsion
A computationally-effective approach for calculating the electromechanical behavior of SWNTs and MWNTs of the dimensions used in nano-electronic devices has been developed. It is a mixed finite element-tight-binding code carefully designed to realize significant time saving in calculating deformation-induced changes in electrical transport properties of the nanotubes. The effect of the MWNT diameter and chirality on the conductance after mechanical deformation was investigated. In case of torsional deformation results revealed the conductance of MWNTs to depend strongly on the diameter, since bigger MWNTs reach much earlier the buckling load under torsion their electrical conductivity chang…
Electrical conductance of carbon nanotubes with misaligned ends
During a manufacturing process, when a straight carbon nanotube is placed on a substrate, e.g., production of transistors, its two ends are often misaligned. In this study, we investigate the effects of multiwall carbon nanotubes’ (MWCNTs) outer diameter and chirality on the change in conductance due to misalignment of the two ends. The length of the studied MWCNTs was 120 nm, while the diameters ranged between 4 and 7 nm. A mixed finite element-tight-binding approach was carefully designed to realize reduction in computational time by orders of magnitude in calculating the deformation-induced changes in the electrical transport properties of the nanotubes. Numerical results suggest that ar…
Detection and characterisation of disbonds on Fibre Metal Laminate hybrid composites by flying laser spot thermography
Abstract In this work a novel data collection and processing is proposed for the Infrared Non-Destructive Testing (IR-NDT) of interlaminar disbonds on Fibre Metal Laminate (FML) hybrid composites. The adopted active IR-NDT scheme uses a pointwise laser heat source that is moved along a raster scanning trajectory over the object surface. A Focal Plane Array IR camera is employed to acquire the thermal field generated by the moving heat source. Disbonds defect signatures are then searched by analysing the perturbations of the temperature distribution over a reference area following the heat source. The proposed methodology has been implemented on a GLARE sample, since this class of FMLs has g…
Laser Ultrasonics Inspection of Train Wheel - Evaluation of Optimized Setup
In the railway field, the safety of passengers and the service life of train components are a crucial issue. For this reason, continuous periodic inspections by non-destructive techniques are required. Among these, ultrasonic tests are widely used in this field, even though the conventional ultrasound techniques have the disadvantage of requiring the disassembly of the wheels and of putting the train out of service. This procedure is expensive and time-consuming and can be neglected if non-contact ultrasonic techniques are used. In this work, the authors present an experimental research on some defects, artificially obtained on a railway wheel supplied by Trenitalia Spa, by adopting three d…
Filters design and characterization for LAD instrument onboard eXTP
Copyright 2022 Society of Photo‑Optical Instrumentation Engineers (SPIE). One print or electronic copy may be made for personal use only. Systematic reproduction and distribution, duplication of any material in this publication for a fee or for commercial purposes, and modification of the contents of the publication are prohibited. The LAD (Large Area Detector) instrument, onboard the Sino-European mission eXTP (enhanced X-ray Timing and Polarimetry), will perform single-photon, high-resolution timing and energy measurements, in the energy range 2–30 keV, with a large collecting area. Its silicon drift detectors need shielding from NIR/Vis/UV light by astrophysical sources and the bright Ea…
CNT fibres - yarns between the extremes
AbstractThe carbon nanotube community swims in the sea of superlatives. Researchers expect mechanical performance to achieve two extremes, an ultrastrong fibre taking us into space, and a superlubricant saving energy otherwise lost as heat. We examine CNT fibres in the light of traditional yarn science and present an interpretation of properties which combines aspects of these two extremes of performance.
Stress Transfer within CNT Fibres: A FEA Approach
Abstract Carbon nanotube (CNT) fibres are characterized by extreme anisotropy in their structure and physical properties. These fibres have been shown to have high axial strength, but poor shear strength between carbon nanotubes; for this reason it is difficult to transfer stress uniformly acrossthe fibre cross section. Here, Finite Element Analysis (FEA) is used to predict the stress distribution and the stress-strain curves of CNT fibres. The resultsdemonstrate that, in accordance with St. Venant principle,very considerable length-to-diameter ratios (> 10 3 ) are required to obtain a uniform stress distribution within the fibres even in the presence of low applied strain.
Deformation analysis of ATHENA test filters made of plastic thin films supported by a mesh under differential static pressure
Within ESA Cosmic Vision 2015-2025 Science Program, ATHENA was selected to be a Large-class high energy astrophysics space mission. The observatory will be equipped with two interchangeable focal plane detectors named X-Ray Integral Field Unit (X-IFU) and Wide Field Imager (WFI). In order to optimally exploit the detector sensitivity, X-ray transparent filters are required. Such filters need to be extremely thin to maximize the X-ray transparency, that is, no more than a few tens of nm, still they must be able to sustain the severe stresses experienced during launch. Partially representative test filters were made with a thin polypropylene film, coated with Ti, and supported by a thin highl…
Laser Ultrasonics Inspection for Defect Evaluation on Train Wheel
Abstract Passengers’ safety and in-service life of wheelset axles play an important role in railway vehicles. For this reason, periodic inspections are necessary. Among non-destructive techniques, ultrasonic ones are widely applied in this field. The main disadvantage of conventional ultrasonic techniques is that the overall inspection of wheels requires the train to be put out-of-service and disassembly each part, which is time-consuming and expensive. In this paper, a non-conventional non-contact laser ultrasonic inspection for train wheels is proposed. The proposed method uses a laser interferometer to receive the ultrasonic wave without contact. The receiving system allows choosing the …
Testing the Dispersion of Nanoparticles in a Nanocomposite with an Ultra-Low Fill Content Using a Novel Non-Destructive Evaluation Technique
A non-destructive evaluation (NDE) technique capable of testing the dispersion of nanoparticles in a nanocomposite would be of great use to the industry to check the quality of the products made and to ensure compliance with their specifications. Very few NDE techniques found in the literature can evaluate the level of dispersion of the nanoparticles in the whole nanocomposite. Here, a recently developed NDE technique based on pulsed phase thermography (PPT) in transmission mode was used to assess the particle dispersion in ultra-low, less than 0.05 wt%, Ag enriched polymeric based nanocomposite manufactured with an innovative nano-coating fragmentation technique. The phasegrams obtained wi…
Mechanics of carbon nanotube reinforced nanocomposites
Many numerical models have been developed in attempts to improve the understanding of the stiffening effects of CNTs in a polymer matrix. These studies are based on the micromechanical models, because the atomistic models are computationally too expensive to simulate the behavior of the composite. We emphasize that the majority of these continuum micromechanical models either explicitly or effectively adopt an assumption of an ideally-bonded interface between the compliant polymer matrix and the stiff CNTs, and often lead to predictions of overall composite stiffness that are quite optimistic compared to experimental results. Here the effects of waviness, diameter and volume fraction of CNT…
Detection of disbonds in multilayer structures by laser-based ultrasonic technique
Adhesively bonded multi-layer structures are frequently used, mostly in the aerospace industry, for their structural efficiency. Nondestructive evaluation of bond integrity in these types of structures, both after manufacturing and for periodic inspection during service, is extremely important. A laser-based ultrasonic technique has been evaluated for non-contact detection of disbonds in aluminum multi-layer structures. Two configurations have been used to detect disbonded areas: pitch-catch with unidirectional guided wave scan and through-transmission with bidirectional scan. Guided wave scanning was done with a laser line source and air-coupled transducer sensing at 500 kHz, 1 ;MHz, and 2…
Carbon Nanotubes Dispersion Assessment in Nanocomposites by Means of a Pulsed Thermographic Approach
The extensive production of polymer composites reinforced by carbon nanotube is limited by the absence of non-destructive evaluation (NDE) methods capable of assessing product quality to guarantee compliance with specifications. It is well known that the level of dispersion of carbon nanotubes (CNTs) in the polymer matrix is the parameter that, much more than others, can influence their enhancement capabilities. Here an active Infrared Thermography Non Destructive Testing(IR-NDT) inspection, joined with pulsed phase thermography (PPT), were applied for the first time to epoxy-CNT composites to evaluate the level of dispersion of the nanoparticles. The PPT approach was tested on three groups…
Defect Detection in Additively Manufactured Components: Laser Ultrasound and Laser Thermography Comparison
Despite continuous technological advances in additive manufacturing, the lack of non-destructive inspection techniques during the manufacturing process is a limit for the industrial breakthroughs. Additive manufacturing is mainly used in industrial sectors where the zero defect target is crucial. The inclusion of the integrity assessment into the additive manufacturing process would allow corrective actions to be performed before the component is completed. To this end, the development of in-process monitoring and processing techniques is of great interest.This work proposes and compares two remote non-destructive inspection techniques: laser ultrasound and laser thermography. The two techn…
Carbon nanotubes thin filters for x-ray detectors in space
In this paper, we present the first results from an investigation performed on nanometric thin pellicles based on carbon nanotubes (CNT) of potential interest for manufacturing large area optical blocking filters to protect soft X-ray detectors in astrophysics space missions. In order to evaluate the effective capability of such materials to block UV/VIS/IR radiation, while being highly transparent in the soft X-rays and strong enough to withstand the severe launch stresses, we have performed a suite of characterization measurements. These include: UV/VIS/IR and X-ray absorption spectroscopy, X-ray Photoelectron Spectroscopy and Scanning Electron Microscopy on bare and Al coated small self-…
Palo telescopico per produzione eolica con ridotto impatto ambientale
Tra il 2015 e il 2016 un consorzio costituito da differenti partner ha sviluppato un progetto di ricerca per la realizzazione di un prototipo di un palo telescopico per produzione eolica con ridotto impatto ambientale ed il relativo sistema di sollevamento per una turbina di potenza da 60 a 250 kW e un’altezza di 30 m. Un palo eolico telescopico, che si solleva e si abbassa mediante automatismi o mediante controllo remoto, consente di differenziare nel tempo la presenza dell’aerogeneratore all’interno del paesaggio. La tecnologia attualmente disponibile per la movimentazione assiale dei pali eolici è applicabile a infrastrutture con altezze inferiori ai 10 metri e a pali ribaltabili di alte…
Electronic Transport in carbon nanotubes under traction, bending, torsion and misalignment of the two ends
A Numerical Study on Interlaminar Defects Characterization in Fibre Metal Laminates with Flying Laser Spot Thermography
This work describes a numerical study on non-destructive evaluation of interlayer disbond defects in aerospace grade Fibre Metal Laminate sheets (FMLs). A recently proposed infrared non-destructive testing setup is considered, where a continuous laser is moved over the material surface, while the thermal footprint of the moving heat source is acquired, e.g. by an infrared thermal camera. Interlayer disbonds are then detected by analysing the features of the acquired thermograms. The experimental feasibility of this approach has been recently proved. The present work proposes a numerical simulation of the NDT approach, where the material thermal response is analysed and correlated to defects…
Parameters influencing the stiffness of composites reinforced by carbon nanotubes – A numerical–analytical approach
Abstract Due to their high stiffness and strength, as well as their electrical conductivity, carbon nanotubes are under intense investigation as fillers in polymer matrix composites. The nature of the carbon nanotube/polymer bonding and the curvature of the carbon nanotubes may strongly reduce the reinforcing effect of the carbon nanotubes when added to a matrix to create composites. Here the effects of carbon nanotube waviness and the interaction with the matrix on the stiffness of the composite are investigated. Using a mixed numerical–analytical model, a parametric study of the waviness and volume fraction influence of CNTs on the elastic behavior of the nanocomposite is presented. The m…
Fine Alignment of Thermographic Images for Robotic Inspection of Parts with Complex Geometries
Increasing the efficiency of the quality control phase in industrial production lines through automation is a rapidly growing trend. In non-destructive testing, active thermography techniques are known for their suitability to allow rapid non-contact and full-field inspections. The robotic manipulation of the thermographic instrumentation enables the possibility of performing inspections of large components with complex geometries by collecting multiple thermographic images from optimal positions. The robotisation of the thermographic inspection is highly desirable to improve assessment speed and repeatability without compromising inspection accuracy. Although integrating a robotic setup fo…
Radio frequency shielding of thin aluminized plastic filters investigated for the ATHENA X-IFU detector
Copyright 2018 Society of Photo-Optical Instrumentation Engineers (SPIE). One print or electronic copy may be made for personal use only. Systematic reproduction and distribution, duplication of any material in this paper for a fee or for commercial purposes, or modification of the content of the paper are prohibited. The X-ray Integral Field Unit (X-IFU) is one of the two detectors of the ATHENA astrophysics space mission approved by ESA in the Cosmic Vision 2015-2025 Science Programme. The X-IFU consists of a large array of transition edge sensors (TES) micro-calorimeters covering a field of view of 5' diameter, sensitive in the energy range 0.2-12 keV, and providing a spectral resolution…
Electroplated bismuth absorbers for planar NTD-Ge sensor arrays applied to hard x-ray detection in astrophysics
Single sensors or small arrays of manually assembled neutron transmutation doped germanium (NTD-Ge) based microcalorimeters have been widely used as high energy-resolution detectors from infrared to hard X-rays. Several planar technological processes were developed in the last years aimed at the fabrication of NTD-Ge arrays, specifically designed to produce soft X-ray detectors. One of these processes consists in the fabrication of the absorbers. In order to absorb efficiently hard X-ray photons, the absorber has to be properly designed and a suitable material has to be employed. Bismuth offers interesting properties in terms of absorbing capability, of low heat capacity (needed to obtain h…
Flying laser spot thermography for the inspection of aerospace grade Fibre Metal Laminates
This work analyses a Non Destructive Testing approach for the detection of interlayer disbonds in aerospace grade Fibre Metal Laminates (FMLs). The NDT setup consists of a continuous laser, focused and moved over the material surface, while an IR thermal camera acquires its thermal footprint. A numerical model of the NDT setup is presented, where the material thermal response is analysed to evaluate the features of the defects signatures. In particular, the response from various types of FMLs is evaluated.
Design of a telescopic tower for wind energy production with reduced environmental impact
A prototype of a telescopic pole for wind energy production with low environmental impact and its lifting system for a 60 to 250 kW turbine and a height of 30 m have been designed and manufactured. A telescopic tower, which is raised and lowered by automation or by remote control, allows to differentiate the presence of the generator within the landscape over time. The technology currently available for lifting and lowering wind turbines is made up of telescopic poles of heights of less than 10 meters and with tilting posts of height below 30 m. Without a state of the art to refer to, the telescopic pole and its lifting system have been designed starting from scratch and solving with innova…
A preliminary investigation of the effect of contact pressure on the accuracy of heart rate monitoring by wearable PPG wrist band
The increase of safety and health monitor of workers has become a crucial objective to prevent excessive physical workloads, injuries, accidents and errors. Heart rate (HR) is a very important physiological indicator which could properly describe the workers’ physical status. Recently, wearable photoplethysmographic (PPG) wristband trackers have been utilized to measure HR without hindering normal gesture of workers. However, the quality of PPG signals is highly affected by human physical motions, resulting in a poor reliable HR estimation. Specifically, during different activities and gestures, PPG sensor contact pressures may have an impact on the quality of the heart rate signal. To appr…
Evaluation of interlaminar delaminations in titanium-graphite fibre metal laminates by infrared NDT techniques
Abstract Fibre Metal Laminates (FMLs) describe a number of aerospace-grade layered structural materials where thin metal alloy foils are interleaved with Fibre Reinforced Polymer (FRP) plies. Such material hybridisation at the layer meso-scale poses a challenge for non-destructive testing (NDT). On the other hand, the need for NDT inspection of FMLs arises due to the potential development of interlayers disbonds, both during fabrication or in-service. This work describes the successful implementation of two Infrared-NDT approaches to evaluate a defected FML panel made of Titanium/Graphite (Ti-Gr). One technique is based on the modulation of the deployed heat from a low-cost halogen lamp, to…
Mechanical properties of carbon nanotube fibres: St Venant’s principle at the limit and the role of imperfections
Abstract Carbon nanotube (CNT) fibres, especially if perfect in terms of their purity and alignment, are extremely anisotropic. With their high axial strength but ready slippage between the CNTs, there is utmost difficulty in transferring uniformly any applied force. Finite element analysis is used to predict the stress distribution in CNT fibres loaded by grips attached to their surface, along with the resulting tensile stress–strain curves. This study demonstrates that, in accordance with St Venant’s principle, very considerable length-to-diameter ratios (∼103) are required before the stress becomes uniform across the fibre, even at low strains. It is proposed that lack of perfect orienta…
Evaluation of Vertical Fatigue Cracks by Means of Flying Laser Thermography
The present paper proposes a new procedure to analyze the temperature field distribution during Flying Laser Spot and Laser Line Thermographic scanning (FLST, FLLT) of metallic components, in order to detect vertical surface cracks. The methodology exploits the changes in the temperature field produced by a vertical crack, acting as a barrier towards heat diffusion, when the laser approaches the defect. A number of small regions of interests (ROIs) is placed nearby and around the laser source. The average temperature from each ROI is then monitored during the laser scanning. Vertical cracks can be detected by analyzing and comparing the temperature fluctuations from each ROI when the laser …
Laser ultrasonics for defect evaluation on coated railway axles
Abstract This scientific paper focuses on the application of an advanced non-destructive technique for an effective inspection of railway axles. The method pertains to ultrasonic techniques, which are widely used in the railway field. The experimental investigation was carried out on simulated defects tooled near the cross section reduction of the axle, in order to simulate fatigue cracks which, due to notch effect, can trigger crack propagation and axle failure. The aim of this research activity is to evaluate how efficiently the proposed technique detects defects and to verify its applicability to axles with a black coating for protection. In view of the experimental setup, comprising a p…
The Athena X-ray Integral Field Unit: a consolidated design for the system requirement review of the preliminary definition phase
The Athena X-ray Integral Unit (X-IFU) is the high resolution X-ray spectrometer, studied since 2015 for flying in the mid-30s on the Athena space X-ray Observatory, a versatile observatory designed to address the Hot and Energetic Universe science theme, selected in November 2013 by the Survey Science Committee. Based on a large format array of Transition Edge Sensors (TES), it aims to provide spatially resolved X-ray spectroscopy, with a spectral resolution of 2.5 eV (up to 7 keV) over an hexagonal field of view of 5 arc minutes (equivalent diameter). The X-IFU entered its System Requirement Review (SRR) in June 2022, at about the same time when ESA called for an overall X-IFU redesign (i…
Flying Laser Spot Thermography technique for the NDE of Fibre Metal Laminates disbonds
Abstract The present work investigates the features of an active Infrared-NDT Thermography technique derived from a Flying Laser Spot set-up for the analysis of interlaminar disbonds in layered structures in general and Fibre Metal Laminates in particular. The presented technique uses a laser-spot heat source, which moves at a constant speed, raster scanning the object surface. Interlaminar defects parallel to the surfaces act as barriers towards through-the-thickness heat diffusion. This produces some modifications over the surface thermal field which are well identified in the Standard Deviation calculated over a Reference Area following the heat source. The mechanisms leading to such def…
3D simulations and experiments of guided wave propagation in adhesively bonded multi-layered structures
Understanding guided wave propagation in multi-layered plates and interaction with discontinuities can be difficult, as well as the interpretation of the ultrasonic signals. Propagation of guided waves can be studied analytically solving the equations of motion with the proper boundary conditions; nevertheless analytical models can be difficult to solve for complex multi-layered structures or having inner discontinuities. The problem can be efficiently studied using numerical techniques. Simulation of guided wave propagation in multi-layered structures, for ultrasonic waves in the MHz range, is solved here with the finite element analysis based on an explicit integration rule to solve the e…
Novel non-destructive evaluation technique for the detection of poor dispersion of carbon nanotubes in nanocomposites
Abstract A wide use of advanced carbon nanotube polymer composites can be boosted by new non-destructive evaluation (NDE) techniques that can test the quality of the products to ensure that their specifications are met. It is well known in literature that the parameter that far more than others can affect the enhancing capabilities of the carbon nanotubes is their dispersion. Here we have presented a novel NDE technique based on infrared thermography able to evaluate the dispersion of the added nanoparticles in polymer nanocomposites. The NDE technique was used to compare pairs of samples whose difference is represented only by the level of dispersion. It was found a significant difference …
A numerical and experimental study through laser thermography for defect detection on metal additive manufactured parts
Additive manufacturing has been recently employed in industrial sectors with the fundamental requirement for zero defect parts. Technological developments in additive manufacturing notwithstanding, there continues to be a scarcity of non-destructive inspection techniques to be exploited during the manufacturing process itself, thus limiting industrial advancements and extensive applications. Therefore, being able to integrate the defect inspection phase within the additive manufacturing process would open the way to enabling corrective actions on the component in itinere, that is, before reaching the final product. For this reason, new methods of in-process monitoring are gaining more and m…
Defect detection in additively manufactured titanium prosthesis by flying laser scanning thermography
Abstract Metal additive manufacturing is nowadays a well-established technology for cutting edge applications in the automotive, aerospace, defense and medical sectors. Since additive metal deposition is basically a welding method, which creates parts by successively adding layers of material, there is a chance for defects like pores, cracks, inclusions and lack of fusion to develop. As a matter of fact, interlayer and intralayer defects are often observed in additive manufactured components. However, if one considers the typical end applications along with the high costs involved in metal additive manufactured components, a “zero defect” target is close to mandatory for this technology. Pl…
Electrical conductance in carbon nanotubes under mechanical deformation
PROPAGAZIONE DI ONDE GUIDATE IN LAMINATI MULTISTRATO INCOLLATI: ANALISI NUMERICA E SPERIMENTALE
Hybrid nanocomposites with ultra-low filling content by nano-coating fragmentation
In the current study, a new technique for the manufacturing of polymer nanocomposites (PNCs) with ultra-low filling content (<0.05 wt%) is presented. Specifically, this method has been validated through the production of polypropylene (PP) nanocomposites with Ag nanoparticles. The presented method first consisted in a metal nano-film deposition on PP pellet substrates by a physical vapor deposition (PVD) sputtering equipment. Subsequently, a percentage of the coated pellet was mixed to uncoated ones via an injection molding machine to produce the PNC in a single step. Different mixing percentages of coated PP pellet to the uncoated ones were studied. As a result, the fragmentation of the…