0000000001230575
AUTHOR
T. Scalici
New Polylactic Acid Composites Reinforced with Artichoke Fibers
In this work, artichoke fibers were used for the first time to prepare poly(lactic acid) (PLA)-based biocomposites. In particular, two PLA/artichoke composites with the same fiber loading (10% w/w) were prepared by the film-stacking method: the first one (UNID) reinforced with unidirectional long artichoke fibers, the second one (RANDOM) reinforced by randomly-oriented long artichoke fibers. Both composites were mechanically characterized in tensile mode by quasi-static and dynamic mechanical tests. The morphology of the fracture surfaces was analyzed through scanning electron microscopy (SEM). Moreover, a theoretical model, i.e., Hill's method, was used to fit the experimental Young's modu…
A review on basalt fibre and its composites
Abstract In recent years, both industrial and academic world are focussing their attention toward the development of sustainable composites, reinforced with natural fibres. In particular, among the natural fibres (i.e. animal, vegetable or mineral) that can be used as reinforcement, the basalt ones represent the most interesting for their properties. The aim of this review is to illustrate the results of research on this topical subject. In the introduction, mechanical, thermal and chemical properties of basalt fibre have been reviewed. Moreover, its main manufacturing technologies have been described. Then, the effect of using this mineral fibre as reinforcement of different matrices as po…
Torsional shear strength and elastic properties of adhesively bonded glass-to-steel components
Nowadays glass is widely used in building applications and coupled to steel through adhesive joining. Reliable mechanical characterization of these joints is necessary to design and predict the final structure performance.In this framework, the aim of this paper is to measure the pure shear strength and elastic modulus for design and modelling of adhesive joined glass-to-steel structures.Torsional shear strength and elastic properties of an adhesively bonded glass-to-steel component were measured on several joined steel-to-steel and steel-to-glass samples.An epoxy resin-based adhesive was used as joining material for AISI304 steel and soda-lime glass.The same steel and adhesive were used to…
Structural performances of pultruded GFRP emergency structures – Part 1: Experimental characterization of materials and substructure
Abstract This paper presents an experimental study in the field of structures made of pultruded fiber reinforced polymers (FRP) elements to be used for emergency purposes. A preliminary design of a 3D pultruded glass fiber reinforced polymer structure is presented with the mechanical characterization of the constituting elements. The axial and flexural properties of laminate and I-shaped GRFP profiles are discussed considering the short term creep. In a companion paper, the benefits, the limits and the reliability of the structure analyzed for emergency applications are discussed. In details, the numerical structural analysis of the full-scale 3D model is described followed by the experimen…
Thermoelastic Stress Analysis of modified Transverse Cut Tensile composite specimens under pure Mode II fatigue delamination
The present work investigates the behaviour of a Transvers Crack Tensile (TCT) specimen undergoing fatigue loading, by means of a Thermoelastic Stress Analysis (TSA) experimental setup. The TCT is a tensile composite specimen where a number of internal layers are cut through the beam width. The presence of such transverse notch favours the formation of interlaminar Mode II delaminations, starting from the notch tips and propagating between the cut and continuous plies. In this work, a modification is adopted to the classic TCT specimen, where insert films, mimicking artificial delaminations, are laid across the notch tips. This is done with the purpose to favour a pure Mode II and a symmetr…
Experimental design of the bearing performances of flax fiber reinforced epoxy composites by a failure map
Abstract This paper represents the first effort aimed to the investigation of the pin/hole contact stress and failure mechanisms of epoxy composites reinforced with woven flax fabrics, underwent to tensile bearing tests. In particular, the maximum loads and failure modes are evaluated at varying the laminate geometrical configuration. In order to optimize the use of polymer composites reinforced with flax fibers in structural applications, an experimental failure map, identifying main failure modes of mechanically fastened joints, is obtained as function of hole diameter, distance of the hole from the free edge of the laminate and laminate width. Moreover, a theoretical approach based on th…
Effect of external basalt layers on durability behaviour of flax reinforced composites
Abstract Aim of this work is to evaluate the influence of external layers of basalt-mat on the durability behaviour of flax reinforced epoxy composites. To this scope, long-term ageing tests were performed on two different laminates in critical environmental conditions. The first laminate, named Flax, was constituted by stacking ten layers of bidirectional flax fabrics. The second one, named Flax–Basalt, was produced by replacing two external flax layers with two layers of basalt mat for each side of the laminate. Both laminates were exposed to salt-fog environmental conditions, according to ASTM B 117 standard, for 60 days. Five samples per laminate were removed from salt-fog spray chamber…
A new eco-friendly chemical treatment of natural fibres: Effect of sodium bicarbonate on properties of sisal fibre and its epoxy composites
Abstract Several researchers have shown how sisal fibres possess remarkable tensile properties that yield them good candidates as reinforcement in biocomposite materials. This work aims to evaluate the effect of an eco-friendly and cost effective surface treatment method based on the use of commercial sodium bicarbonate (i.e. baking soda) on properties of sisal fibre and its epoxy composites. In particular, raw sisal fibres were treated with a 10%w/w of sodium bicarbonate solution for different periods (24, 120 and 240 h), at room temperature. Changes occurring in sisal fibres were characterized through scanning electron microscope, Fourier transform infrared spectroscopy, thermogravimetric…
The effect of through-thickness compressive stress on mode II interlaminar fracture toughness
Abstract The effect of through-thickness compressive stress on mode II interlaminar fracture toughness is investigated experimentally and replicated numerically. The modified Transverse Crack Tensile specimen recently proposed by the authors is used, together with an experimental device designed to apply a constant transverse compressive stress on the surface of the specimen. Experiments are conducted using IM7/8552 specimens for different compressive stresses, ranging from 0 to 100 MPa, covering all the practical applications commonly encountered in the aeronautical industry (e.g., tightened filled holes or bolted joints). It is shown that mode II interlaminar fracture toughness increases …
Pull-off adhesion of hybrid glass-steel adhesive joints in salt fog environment
The aim of this paper was to evaluate the durability behaviour of glass/steel adhesive joints exposed to salt fog environmental conditions for ten weeks, according to ASTM B117 standard. To this scope, pull-off mechanical tests were carried out in order to evaluate the performances evolution and damage phenomena of the adhesive joints during the ageing exposition. Two different types of adhesives were compared (i.e. epoxy and polyurethane ones). Moreover, the effects of the glass surface condition and the presence of a basalt mat layer within the adhesive thickness were evaluated. The mechanical performances were related with the occurred failure mechanisms. Epoxy-based joints showed higher…
Aging resistance of bio-epoxy jute-basalt hybrid composites as novel multilayer structures for cladding
Abstract Aging resistance of jute reinforced laminates is compared with two jute/basalt hybrid laminates prepared with different stacking sequences (i.e., sandwich and intercalated configuration). To this aim, composites are exposed to cyclic conditions comprising hygrothermal stress and UV radiation to promote an accelerated aging, for a period of 84 days. Specimens of each laminate are tested after 14, 28, 56 and 84 days, respectively. Quasi-static flexural tests, Charpy impact tests and dynamic mechanical tests are performed according to international ASTM and ISO standards. Furthermore, scanning electron microscopy and differential scanning calorimetry are used to evaluate the morpholog…
Durability of Basalt/Hemp Hybrid Thermoplastic Composites
The Achilles heel of thermoplastic natural fibre composites is their limited durability. The environmental degradation of the mechanical properties of hemp and hemp/basalt hybrid-reinforced high-density polyethylene (HDPE) composites has been investigated with a special focus on the effects of water ageing and accelerated ageing, including hygrothermal and UV radiation. Modification of the matrix was carried out using a maleic anhydride high-density polyethylene copolymer (MAPE) as a compatibilizer. Hybridization of hemp fibres with basalt fibres and the incorporation of MAPE were found to significantly decrease the water uptake (up to 75%) and increase the retention of mechanical propertie…
Effect of sodium bicarbonate treatment on mechanical properties of flax-reinforced epoxy composite materials
This paper deals with the evaluation of the effect of an eco-friendly and cost-effective surface treatment based on the use of sodium bicarbonate on the mechanical properties of flax-reinforced epoxy composites. To this aim, unidirectional fabrics were soaked for five days in 5 and 10% in weight of sodium bicarbonate solution at 25℃. Quasi-static and dynamic mechanical tests were performed and the fracture surfaces of the composites were analyzed through scanning electron microscopy. Results evidenced that this treatment improves the fiber–matrix adhesion thus increasing the performances of the composites. Treating the fabrics with 10% w/w of bicarbonate solution leads to improvements of ∼…
Evaluation of continuous filament mat influence on the bending behaviour of GFRP pultruded material via Electronic Speckle Pattern Interferometry
Abstract Pultrusion is a process allowing the production of unidirectional (roving) fibre-reinforced polymer (FRP) structural elements with constant cross section. Recently, also civil engineers focused their attention on pultruded composite materials as alternative to traditional ones (e.g., concrete, steel). Furthermore, to improve the transverse strength and stiffness with respect to the fibres direction, continuous filament mat (CFM) is often placed within the stacking sequence. The CFM influence on the global mechanical behaviour is not considered by appropriate actual international standards. In this paper, the influence of the CFM layers on the mechanical behaviour of glass fibres pu…
Pinned hybrid glass-flax composite laminates aged in salt-fog environment: Mechanical durability
The aim of the present paper is to study the mechanical performance evolution of pinned hybrid glass-flax composite laminates under environment aging conditions. Hybrid glass-flax fibers/epoxy pinned laminates were exposed to salt-spray fog environmental conditions up to 60 days. With the purpose of assessing the relationship between mechanical performances and failure mechanisms at increasing aging time, single lap joints at varying joint geometry (i.e., hole diameter D and hole distance E from free edge) were characterized after 0 days (i.e., unaged samples), 30 days, and 60 days of salt-fog exposition. Based on this approach, the property&ndash
Characterization of a new natural fiber from Arundo donax L. as potential reinforcement of polymer composites.
Abstract The aim of this paper is to study the possibility of using of Arundo donax L. fibers as reinforcement in polymer composites. The fibers are extracted from the outer part of the stem of the plant, which widely grows in Mediterranean area and is diffused all around the world. To use these lignocellulosic fibers as reinforcement in polymer composites, it is necessary to investigate their microstructure, chemical composition and mechanical properties. Therefore, the morphology of A. donax L. fibers was investigated through electron microscopy, the thermal behavior through thermogravimetric analysis and the real density through a helium pycnometer. The chemical composition of the natura…
Experimental assessment of the improved properties during aging of flax/glass hybrid composite laminates for marine applications
The investigation for natural fibers composites in terms of performance, durability, and environmental impact for structural applications in marine environments is a relevant challenge in scientific and industrial field. On this context, the aim of this work is to assess the durability and mechanical stability in severe environment of epoxy/glass–flax hybrid composites. For the sake of comparison, also full flax and glass epoxy composites were investigated. All samples were exposed to salt–fog environmental conditions up to 60 aging days. Wettability behavior during time was compared with water uptake evolution to assess water sensitivity of hybrid composite configurations. Moreover, quasi-…
Mechanical properties of basalt fiber reinforced composites manufactured with different vacuum assisted impregnation techniques
Abstract This work describes an experimental mechanical characterisation campaign on composites made out of a quasi-unidirectional basalt fabric. In order to evaluate the ability of commercial basalt fabrics and their composites to meet the potentials of basalt fibers, the work has used raw materials from commercial catalogs with no further modification. Two common manufacturing techniques for medium performance composites have been adopted: vacuum assisted resin infusion, and hand-impregnated vacuum bagging. Two panels, one for each technique, have been fabricated, able to provide a sufficient number of samples for a comprehensive stiffness and strength characterization through Tensile, Fl…
Experimental evaluation of through-the-thickness stress distribution in transverse crack tension test samples
Transverse Crack Tension (TCT) samples represent an alternative to End Notched Flexure configurations for the characterization of pure mode II fracture toughness of Fibre Reinforced Polymer composites. TCT is supposed to reproduce a pure Mode II failure mechanism while avoiding the frictional energy dissipation between the flanks of a starter crack. The TCT geometry is that of a unidirectional tensile sample where a number of embedded plies, centered on the middle plane, are cut in the transverse fibres direction. The tensile loading should then activate four symmetric fronts of mode II delamination from the transverse cut tips. The present work describes the implementation of two full fiel…
Effect of plasma treatment on the properties of Arundo Donax L. leaf fibres and its bio-based epoxy composites: A preliminary study
Abstract A preliminary investigation about the effect of plasma treatment on the properties of natural fibres extracted from the leaf of the giant reed Arundo Donax L. and their compatibility with a bio-based epoxy resin is performed. To this aim, the influence of plasma treatment on the functional groups and on the thermal behaviour of fibre were investigated using Fourier transform infrared spectroscopy and thermogravimetric analysis. Moreover, the mechanical characterization of fibres was performed through fibre tensile tests. Short randomly oriented fibres/bio-based epoxy composites were manufactured by hand lay-up method followed by compression moulding, varying both fibres weight cont…
Failure maps to assess bearing performances of glass composite laminates
Aim of this article is the assessment of the bearing mechanical performances of pin-loaded glass laminates as function of their geometrical configuration. To this concern, 32 specimens having different hole diameter (D), laminate width (W), and hole center to laminate free edge distance (E) have been tested under bearing conditions. The maximum bearing stress and the stress-displacement curves were analyzed as function both of hole to laminate free edge distance E and hole diameter D. Moreover, an experimental 2D failure map was created by placing the experimental results (i.e., the kind of failure mechanism occurred for each geometrical configuration) in the plane E/D versus W/D ratios. In…
Bearing strength and failure behavior of pinned hybrid glass-flax composite laminates
Abstract The aim of the present work is to evaluate the influence of external layers of glass woven fabric on the pin-hole strength of flax/epoxy laminates. Single lap bearing tests were carried out to evaluate the fastened joint performances depending on laminate stacking sequence. In order to better identify the mechanical behavior of the hybrid laminate, full glass and flax laminates were also compared. In particular, bearing stress and failure mechanisms were investigated at varying joint geometry. Furthermore, an experimental failure map, clustering main failure modes of pinned hybrid composite laminate, was used to better clarify the relationship between mechanical failure and geometr…
Effect of Plasma Treatment on Mechanical and Thermal Properties of Marble Powder/Epoxy Composites
The aim of this work was to study the effect of the plasma treatment on the behavior of composite structures reinforced with marble powder, obtained as processing waste in the “Custonaci” basin. Moreover, different filler amounts (i.e. 10%wt, 20%, 30% in weight) were investigated. For the mechanical characterization, tensile and flexural quasi-static tests, Charpy impact test, and dynamic mechanical thermal analysis (DMTA) were performed. For the thermal stability, thermogravimetric analysis was carried out. Finally, real density and fraction of voids were measured. It was observed that untreated marble powder, on one hand, increases tensile and flexural stiffness and improves thermal stabi…
A DIC-based study of flexural behaviour of roving/mat/roving pultruded composites
Abstract This paper reports a study of the flexural behaviour and resultant failure modes in E-glass/polyester pultruded composites. The digital image correlation (DIC) method is used to estimate the effect of fibre orientation on failure behaviour in thick beams, taking into account the presence of continuous filament mat layer (CFM) in the stacking sequence. In particular, the tests were carried out for specimens with off-axis angle of 0°, 7.5°, 15°, 30°, 45° and 90°. The crack initiation and the failure mechanisms depend on the mutual interaction between the stiffness properties of different areas in the stacking sequence. An influence index (I) was introduced to evaluate the magnitude o…
Effects of aging in salt spray conditions on flax and flax/basalt reinforced composites: Wettability and dynamic mechanical properties
Abstract In the last years, the industrial policies are more attentive to issues concerning sustainability, recycling and environmental care. Therefore, the use of natural fibres in composite materials has spread more and more. This paper deals with flax and basalt fibres within an epoxy matrix by investigating the wettability and the dynamic mechanical properties of the resulting composites, subjected to long-term aging tests in critical environmental conditions. The first laminate was constituted by stacking ten layers of bidirectional flax fabrics. The second one was produced by replacing two external flax layers with two layers of basalt mat, for each side of the laminate. Both laminate…
Static and dynamic mechanical properties of Arundo Donax fillers-epoxy composites
Abstract Aim of this work is to investigate the feasibility of using a natural and inexpensive filler obtained by grinding the culms of Arundo Donax as reinforcement of epoxy resins. The effect of the content and size of Arundo Donax fillers on static and dynamic mechanical properties was evaluated showing that the composites exhibit higher tensile moduli, comparable flexural moduli and lower strength properties in comparison to the neat resin. Moreover, changes in the storage and the loss moduli only above the glass transition temperature (i.e. in the rubbery region) were found while neither significant shifts of tan δ peaks to higher temperatures nor reductions in the peak height of the c…
An aging evaluation of the bearing performances of glass fiber composite laminate in salt spray fog environment
The aim of the present paper is to assess the bearing performance evolution of pinned, glass-composite laminates due to environmental aging in salt-spray fog tests. Glass fibers/epoxy pinned laminates were exposed for up to 60 days in salt-spraying, foggy environmental conditions (according to ASTM B117 standard). In order to evaluate the relationship between mechanical failure mode and joint stability over increasing aging time, different single lap joints, measured by the changing hole diameter (D), laminate width (W) and hole free edge distance (E), were characterized at varying aging steps. Based on this approach, the property-structure relationship of glass-fibers/epoxy laminates was a…
The Transverse Crack Tension test revisited
Several problems arise when measuring the mode II interlaminar fracture toughness using a Transverse Crack Tension specimen; in particular, the fracture toughness depends on the geometry of the specimen and cannot be considered a material parameter. A preliminary experimental campaign was conducted on TCTs of different sizes but no fracture toughness was measured because the TCTs failed in an unacceptable way, invalidating the tests. A comprehensive numerical and experimental investigation is conducted to identify the main causes of this behaviour and a modification of the geometry of the specimen is proposed. It is believed that the obtained results represent a significant contribution in …
Salt-fog spray aging of jute-basalt reinforced hybrid structures. Flexural and low velocity impact response
Abstract In this work, a study on the aging resistance of jute and jute-basalt interply hybrid laminates exposed to salt-fog is presented with the aim to investigate the possibility to enhance the durability of natural fiber reinforced composites for marine application by a ply-substitution approach. In particular, jute and basalt/jute reinforced composite plates were manufactured by vacuum assisted resin infusion in two different staking sequences (i.e., intercalated and sandwich-like basalt-jute) and aged under salt fog conditions. The effects of the accelerated aging at increasing times on the mechanical response of laminates were assessed in both quasi static (three point bending) and d…
Micro‐tomographic characterization of composite recycled glass‐silicone foams for applications in civil engineering
Noninvasive X‐ray micro‐computed tomography was applied for a complete quantitative and qualitative analysis of the cellular structure of composite foams constituted by a silicone matrix and a glass production waste filler. Composite foams with different glass filler weight content in the range 0–80% were synthesized and characterized. The tomographic analysis was employed in order to assess the structural heterogeneities, void fraction values, and bubble size distribution for all composite foams. The 3D micro‐CT images analysis, performed at different cross‐sections, highlighted heterogeneous cell growth or more elongated cells in the case of low and high filler content foams, respectively…
A methodology for the rapid characterization of Mode II delamination fatigue threshold in FRP composites
Abstract A new methodology to measure the Mode II interlaminar fracture in fatigue for FRP composites is developed. The proposed methodology uses a Modified Transvers Crack Tensile (MTCT) specimen and is able to characterize the near threshold behavior in a robust, easier and significantly faster way than standard procedures. Analytical formulae, able to link the crack growth rate to the load or strain amplitudes, were found and verified, and their importance was explained, in particular, for what concerns the characterisation of the near threshold behavior. Experiments were performed both in load and strain control, while the delamination growth was monitored using different techniques inc…
Evolution of the bearing failure map of pinned flax composite laminates aged in marine environment
Abstract Aim of the present paper is to evaluate how the bearing behavior of pinned flax composites can be influenced by their exposition to critical environment such as marine one. To this scope, flax fibers/epoxy pinned laminate was exposed up to 60 days to salt-fog environment, according to ASTM B 117 standard. In particular, samples having different hole diameter (D), laminate width (W), and hole center to laminate free edge distance (E) have been tested under single lap bearing tests at varying the aging exposition time. Following this procedure, an experimental 2D failure map clustering main failure modes was created by placing the experimental results in the plane E/D versus W/D rati…
Evaluation of aging behavior under salt-fog spray conditions of green sandwich structures
In this paper, the aging resistance of sandwich structures made with cork agglomerate as core and flax-reinforced polymeric laminates as face sheets was investigated for the first time. In order to evaluate their durability in a hostile environment, a sandwich plate was manufactured by vacuum bagging technique and aged under salt-fog spray conditions, according to ASTM B 117 standard. The evolution of the sandwich mechanical properties during the aging exposition was analyzed by carrying out quasi-static flexural tests and Charpy impact tests both on unaged specimens and on specimens aged for 10, 25, and 60 days, respectively. The quasi-static experimental results showed that despite the sa…
Synergistic effect of fiber content and length on mechanical and water absorption behaviors of Phoenix sp. fiber-reinforced epoxy composites
Phoenix sp. fiber-reinforced epoxy composites have been manufactured using compression molding technique. The effect of reinforcement volume content (0%, 10%, 20%, 30%, 40%, and 50%) and size (300 µm particles, 10 mm, 20 mm, and 30 mm fibers) on quasi-static and dynamic mechanical properties was investigated. Moreover, the water absorption properties of composites were analyzed at different environmental conditions (10℃, 30℃, and 60℃). For each reinforcement size, composites loaded with 40% in volume show highest tensile and flexural properties. Furthermore, composites with 300 µm particles present the best impact properties and the lowest water absorption, regardless of the environmental …
Infrared Thermography assisted evaluation of static and fatigue Mode II fracture toughness in FRP composites
Abstract The work proposes the combined use of a Modified Transverse Crack Tension (MTCT) test coupon and Infrared Thermography, to evaluate the static and fatigue behaviour of Fibre Reinforced Polymer composites under Mode II delamination. Artificial delaminations starters are added to the TCT coupon, whose effects on the Strain Energy Release Rate are discussed. Infrared Thermography and Thermoelastic Stress Analysis are implemented to investigate stresses and delaminations growths on two FRP materials: a pre-preg IM7/8552 carbon fibre-epoxy and a glass-fibre reinforced epoxy laminates. The thermographic, thermoelastic and second harmonic signals have been obtained and used to monitor the…
The effect of the through-the-thickness compressive stress on mode II interlaminar fracture toughness
The effect of through-the-thickness compressive stress on the mode II interlaminar fracture toughness is investigated experimentally and replicated numerically. The modified Transverse Crack Tensile specimen recently proposed by the authors is used, together with an experimental device designed to apply a constant transverse compressive stress on the surface of the specimen. Experiments are conducted using IM7/8552 specimens for different compressive stresses, ranging from 0 to 100 MPa, covering all the practical applications commonly encountered in the aeronautical industry (e.g., tightened filled holes or bolted joints). It is shown that the mode II interlaminar fracture toughness increas…
Effect of various moisture content on the mechanical and viscoelastic properties of giant reed Arundo donax L.
The giant reed Arundo donax L. is an aggressive grass widely diffused throughout warm temperate regions. Thanks to its remarkable features as fast-growing, eco friendly and high specific properties (i.e. high strength/weight and modulus/weight ratios), it is widely used in ancient and traditional buildings, especially in the realization of supports for roof cladding and paneling of walls. A better understanding and a consequent standardization of its properties could make it more suitable for general application in the sustainable building industry. Mechanical and viscoelastic properties of the giant reed were studied as a function of the moisture content. To this scope, various sets of ree…
Experimental assessment of the shield-to-salt-fog properties of basalt and glass fiber reinforced composites in cork core sandwich panels applications
Abstract In this paper, the effect of salt-fog exposition on the mechanical behavior of sandwich panels having cork agglomerate core was investigated. In particular, the aim of this research work is to assess the shield function of unidirectional basalt and E-glass reinforced polymer on the aging and failure mechanism of the core when such class of material are destined to operate in hostile environments (e.g., marine environment). To do this, the manufactured sandwich panels were exposed up to 60 days to salt-fog environment, according to ASTM B 117 standard. Unaged and aged specimens were analyzed through three point bending tests after aging time of 10, 25 and 60 days. Digital Image Corr…