Optimization of net power density in Reverse Electrodialysis

Abstract Reverse Electrodialysis (RED) extracts electrical energy from the salinity difference between two solutions using selective ion exchange membranes. In RED, conditions yielding a large net power density (NPD) are generally desired, due to the still large cost of the membranes. NPD depends on a large number of physical and geometric parameters. Some of these, for example the inlet concentrations of concentrate and diluate, can be regarded as “scenario” variables, imposed by external constraints (e.g., availability) or chosen by different criteria than NPD maximization. Others, namely the thicknesses HCONC, HDIL and the velocities UCONC, UDIL in the concentrate and diluate channels, c…

Energy harvesting by waste acid/base neutralization via bipolar membrane reverse electrodialysis

Bipolar Membrane Reverse Electrodialysis (BMRED) can be used to produce electricity exploiting acid-base neutralization, thus representing a valuable route in reusing waste streams. The present work investigates the performance of a lab-scale BMRED module under several operating conditions. By feeding the stack with 1 M HCl and NaOH streams, a maximum power density of ~17 W m−2 was obtained at 100 A m−2 with a 10-triplet stack with a flow velocity of 1 cm s−1, while an energy density of ~10 kWh m−3 acid could be extracted by a complete neutralization. Parasitic currents along feed and drain manifolds significantly affected the performance of the stack when equipped with a higher number of t…

Performance Comparison of Alternative Hollow-Fiber Modules for Hemodialysis by Means of a CFD-Based Model

Commercial hemodialyzers are hollow-fiber cylindrical modules with dimensions and inlet–outlet configurations dictated mostly by practice. However, alternative configurations are possible, and one may ask how they would behave in terms of performance. In principle, it would be possible to depart from the standard counter-flow design, while still keeping high clearance values, thanks to the increase in the shell-side Sherwood number (Sh) due to the cross-flow. To elucidate these aspects, a previously developed computational model was used in which blood and dialysate are treated as flowing through two interpenetrating porous media. Measured Darcy permeabilities and mass transfer coefficients…

Electromembrane Processes: Experiments and Modelling

This Special Issue of Membranes journal focuses on electromembrane processes and is motivated by the increasing interest of the scientific community towards their characterization by experiments and modelling for several applications [...]

The REAPower Project

Abstract Reverse electrodialysis technology has grown significantly in the last decade, gaining a fast increase in its technology readiness level and presenting some interesting examples of pilot systems operating under very different real environments. Among these, one was able to operate in a saltwork in Marsala (Sicily, Italy) with real concentrated brine and real saline waters (i.e., either seawater or brackish water), producing electric power in the order of 1 kW. This pilot plant was one of the main achievements of the European REAPower research project. This chapter presents an overview of the main research efforts and results achieved in the framework of this project starting from t…

CFD prediction of concentration polarization phenomena in spacer-filled channels for Reverse Electrodialysis

Abstract Salinity Gradient Power generation through Reverse Electrodialysis (SGP-RE) is a promising technology to convert the chemical potential difference of a salinity gradient into electric energy. In SGP-RE systems, as in most membrane processes, concentration polarization phenomena may affect the theoretical driving force and thus the performance of the process. Operating conditions, including the feed solution flow rate and concentration and the channels׳ geometrical configuration, may greatly influence both the polarization effect and the pumping energy consumption. The present work uses CFD to investigate the dependence of concentration polarization and pressure drop on flow rate, f…

CFD simulation of Electrodialysis channels equipped with profiled membranes

Electrodialysis (ED) is a membrane-based electrochemical process that remove ions from a solution. The main use of ED is for the production of drinking water by brackish water desalination, but there are several other applications. ED is characterized by the coexistence and the interaction of different physical phenomena that affect the stack performance. Among them, fluid dynamics and mass transport are crucial: concentration polarization affects the limiting current density and the non-Ohmic voltage drop due to the chemical potential difference between the two solutions; pressure drop affects the pumping power consumption. Moreover, the total energy consumption depends also on the Ohmic v…

Simulation of bipolar membrane electrodialysis (BMED) units by a validated process model

The BMED technology can be used for the production or the regeneration of acid and base solutions by water dissociation. BMED has practical applications in several fields including in chemical and biochemical industry, environmental protection and, recently, even for brine valorisation. Many are the irreversibility sources involved in the BMED process. Some of them are related to the non-ideal transport properties of the Ion Exchange Membranes causing undesired co-ion leakages and water flux. Furthermore, the presence of shunt currents through the manifolds (i.e. distributors and collectors of the solutions) decrease the current efficiency. The aim of this work is to give a quantitative des…

CFD modelling of profiled membranes channels for reverse electrodialysis

Reverse electrodialysis (RE) is a promising technology for electric power generation from controlled mixing of two differently concentrated salt solutions, where ion-exchange membranes are adopted for the generation of ionic currents within the system. Channel geometry strongly influences fluid flow and thus crucial phenomena such as pressure drop and concentration polarization. Profiled membranes are an alternative to the more commonly adopted net spacers and offer a number of advantages: avoiding the use of non-conductive and relatively expensive materials, reducing hydraulic losses and increasing the active membrane area. In this work, Computational Fluid Dynamic simulations were perform…

Effect of Design Features and Operating Conditions on the Performance of a Bipolar Membrane-Based Acid/Base Flow Battery

In the context of renewable energy sources, storage systems have been proposed as a solution to the issues related to fluctuations in the production and consumption of electric power. The EU funded BAoBaB project is aimed at developing the Acid/Base Flow battery (AB-FB), an environment-friendly, cost-competitive, grid-scale battery storage system based on the cyclic coupling of Bipolar Membrane ElectroDialysis (BMED) and its reverse, the Bipolar Membrane Reverse ElectroDialysis (BMRED) (Pärnamäe et al., 2020). Bipolar membranes promote catalytically water dissociation, thus allowing the storage of electric power in the form of acidic and alkaline solutions (pH gradient), obtained from their…

Determination of limiting current density and current efficiency in electrodialysis units

Abstract A crucial parameter for the design and operation of electrodialysis (ED) units is the limiting current density (LCD). This is often identified with the diffusion-limited current density, which corresponds to the complete solute depletion in the layer adjacent to the membrane. Current-voltage curves obtained from measurements with electrodes in contact with the solution (i.e. without membranes) are consistent with this interpretation and exhibit a horizontal plateau identifying LCD. However, real ED systems show more complex behaviours, with a reduced-slope tract instead of a plateau and a third region in which the current increases more markedly (overlimiting current). The phenomen…

The REAPower Project: Power Production From Saline Waters and Concentrated Brines

Aim of this chapter is that of describing in detail the REAPower project from the very beginning up to the testing of the pilot plant built at the end of the project.

Fluid-structure interaction and flow redistribution in membrane-bounded channels

The hydrodynamics of electrodialysis and reverse electrodialysis is commonly studied by neglecting membrane deformation caused by transmembrane pressure (TMP). However, large frictional pressure drops and differences in fluid velocity or physical properties in adjacent channels may lead to significant TMP values. In previous works, we conducted one-way coupled structural-CFD simulations at the scale of one periodic unit of a profiled membrane/channel assembly and computed its deformation and frictional characteristics as functions of TMP. In this work, a novel fluid&ndash

Numerical simulation of electroconvection phenomena in electrodialysis

In water desalination by electrodialysis, the current density i cannot exceed specific constraints, notably the diffusion limit. Working at higher i (overlimiting current regime) would make higher desalination rates possible. The main phenomenon allowing overlimiting current densities is the electrokinetic instability that arises when a sufficiently intense electric potential gradient is imposed, and leads to electroconvective mixing in the near-wall layer. In this study, these phenomena were investigated by CFD. The governing equations were the Nernst-Planck transport equations for anions and cations, the Poisson equation for the electrical potential and the Navier-Stokes and continuity eq…

Pressure drop at low reynolds numbers in woven-spacer-filled channels for membrane processes: CFD prediction and experimental validation

The energy consumption due to pumping power is a crucial issue in membrane processes. Spacers provide mechanical stability and promote mixing, yet increasing pressure drop. Woven spacers and their behaviour at low Reynolds numbers are less studied in the literature. Nevertheless, they are typical of some membrane technologies, as reverse electrodialysis (RED). RED is a promising technology for electric power generation by the chemical potential difference of two salt solutions within a stack equipped by selective ion-exchange membranes. The mechanical energy required for pumping the feed solutions, can dramatically reduce the net power output. In this work computational fluid dynamics (CFD)…

Limiting current phenomena in electro-membrane processes: local occurrence or stack-dependent one?

Background Electro-membrane processes are gaining great interest in the field of desalination and brine valorisation. However, limiting current phenomena can be a bottleneck for their techno-economic performances. In the present work, the in-out distribution of current density is measured to elucidate the achievement of limiting conditions in real stacks. Materials and Methods A 10-cell pairs Electrodialysis stack (10×40 cm2 active area), equipped with four-segmented electrodes, was tested. NaCl solutions at an inlet concentration ranging from 0.5 to 60 g/l were fed at velocities of either 2 or 4 cm/s in parallel flow. Current density-voltage curves were built by applying equal increasing s…

A hierarchical model for novel schemes of electrodialysis desalination

Abstract A new hierarchical model for the electrodialysis (ED) process is presented. The model has been implemented into gPROMs Modelbuilder (PSE), allowing the development of a distributed-parameters simulation tool that combines the effectiveness of a semi-empirical modelling approach to the flexibility of a layered arrangement of modelling scales. Thanks to its structure, the tool makes possible the simulation of many different and complex layouts, requiring only membrane properties as input parameters (e.g. membrane resistance or salt and water permeability). The model has been validated against original experimental data obtained from a lab scale ED test rig. Simulation results concern…

On the modelling of an Acid/Base Flow Battery: An innovative electrical energy storage device based on pH and salinity gradients

Abstract Electrical energy storage can enhance the efficiency in the use of fluctuating renewable sources, e.g. solar and wind energy. The Acid/Base Flow Battery is an innovative and sustainable process to store electrical energy in the form of pH and salinity gradients via electrodialytic reversible techniques. Two electromembrane processes are involved: Bipolar Membrane Electrodialysis during the charge phase and its opposite, Bipolar Membrane Reverse Electrodialysis, during the discharge phase. For the first time, the present work aims at predicting the performance of this energy storage device via the development of a dynamic mathematical model based on a multi-scale approach with distr…

Maximum Net Power Density Conditions in Reverse Electrodialysis Stacks

Reverse Electrodialysis (RED) harvests electrical energy from a salinity gradient. The maximum obtainable net power density (NPD) depends on many physical and geometric variables. Some have a monotonic (beneficial or detrimental) influence on NPD, and can be regarded as “scenario” variables chosen by criteria other than NPD maximization. Others, namely the thicknesses HCONC, HDIL and the velocities UCONC, UDIL in the concentrate and diluate channels, have contrasting effects, so that the NPD maximum is obtained for some intermediate values of these parameters. A 1-D model of a RED stack was coupled here with an optimization algorithm to determine the conditions of maximum NPD in the space o…

Modellazione matematica di una Acid/Base Flow Battery: un dispositivo innovativo di accumulo di energia elettrica basato su gradienti di salinità e di pH

La Acid/Base Flow Battery (AB-FB) è una batteria innovativa che rappresenta un metodo sostenibile di immagazzinare energia elettrica. Questa batteria può, in linea teorica, garantire una densità di energia pari a 11 kWh/m3 che è un valore maggiore rispetto a quello fornito dalle tecnologie attualmente più utilizzate nel mondo quali quelle che sfruttano l’energia idroelettrica, l’energia osmotica o ancora l’aria compressa. La batteria AB-FB accumula energia sottoforma di gradienti di salinità e di pH. In particolare, essa funziona grazie ad una unità chiamata “stack” al cui interno ospita una serie di canali che permettono il passaggio di soluzioni elettrolitiche a diversi pH e concentrazion…

A novel 2D model for the assessment of deformation-induced flow redistribution phenomena in electrodialysis units

Effect of membrane profiles on the limiting current density in electrodialysis

In the present work, we experimenrtally investigated the effect of different membrane profiles on the LCD, testing also different operating conditions.

Electrodialysis with capacitive electrodes (CED): hierarchical process modelling for water desalination

The present work describes the development of the first dynamic model for CED

Electrochemical processes for the treatment of chlorinated ethanes in water solutions

In the present work, the electrochemical treatment of water solutions containing chloro ethanes was performed by cathodic reduction, anodic oxidation and coupled processes with the aim of evaluate the effectiveness of these methodologies.

The acid–base flow battery : Sustainable energy storage via reversible water dissociation with bipolar membranes

The increasing share of renewables in electric grids nowadays causes a growing daily and seasonal mismatch between electricity generation and demand. In this regard, novel energy storage systems need to be developed, to allow large-scale storage of the excess electricity during low-demand time, and its distribution during peak demand time. Acid–base flow battery (ABFB) is a novel and environmentally friendly technology based on the reversible water dissociation by bipolar membranes, and it stores electricity in the form of chemical energy in acid and base solutions. The technology has already been demonstrated at the laboratory scale, and the experimental testing of the first 1 kW pilot pla…

Multi-physical modelling of Reverse ElectroDialysis

Energy extraction from salinity gradients (salinity gradient power, SGP) represents a novel and valuable renewable energy source. Among the existing SGP technologies, reverse electrodialysis (RED) is the oldest and one of the most promising. RED is a membrane-based electrochemical process that directly converts the salinity gradient energy into electric current. More precisely, in a RED unit two solutions at different concentration flow in two series of alternated channels, which are formed by piling two alternated series of cation and anion exchange membranes (CEMs and AEMs, respectively). The chemical potential difference between the two solutions generates an electric potential differenc…

Numerical simulations supporting process models of chemical engineering: applications for membrane systems

This work presents computational fluid dynamics simulations aimed at characterizing flow and mass/heat transport mechanisms in spacer-filled channels for membrane processes, with particular reference to (reverse) electrodyalisis and membrane distillation.

A Bi-objective Optimization Study of an Acid-Base Flow Battery for High Efficiency and Improved Power Density

Electrical energy storage is critical for a broader penetration of renewable energies with intermittent nature, such as solar and wind energy. The Acid/Base Flow Battery (AB-FB) is a unique, sustainable, and environmental-friendly storage technology with high electrolyte solution energy density. The method relies on reversible electrodialytic technologies using bipolar membranes to transform electrical energy into chemical energy related to pH gradients and vice versa. The charge phase is accomplished by using bipolar membrane electrodialysis, whereas the discharge phase is performed via bipolar membrane reverse electrodialysis. In a previous work, we developed an advanced multi-scale proce…

Coupling of electromembrane processes with reverse osmosis for seawater desalination: Pilot plant demonstration and testing

Reverse osmosis (RO) is the most widespread technology to produce drinking water from seawater (SW). However, the integration of different membrane processes offers interesting alternatives. In this work, electromembrane processes were integrated with RO to desalinate real seawater in a pilot plant with 25 m3/day capacity. Electrodialysis (ED, either two-stage or single stage), shortcut reverse electrodialysis (scRED) and assisted reverse electrodialysis (ARED) pre-desalinated seawater before RO with the ED-ED-RO, ED-RO, and scRED-ARED-RO process schemes. Treated wastewater was used as salt sink in the scRED-ARED tests. The performance of the pilot plant can be summarized as follows: water …

Electrodialysis for wastewater treatment—Part I: Fundamentals and municipal effluents

Abstract Selectivity, high recovery, and chemical-free operation are strengths of electrodialysis. Different configurations have been proposed for several applications. Effluents from municipal wastewater treatment plants (including sludge and supernatants), desalination plants, and animal farms can be treated for recovering water, nutrients, salts, and acids/bases. Although many applications are technoeconomically feasible and competitive with other zero liquid discharge systems, only a few real plants have been installed. However, the research is currently very active, thus paving the way for a widespread use at large scale in the next future.

Mass transfer in ducts with transpiring walls

Abstract The problem of mass transfer in ducts with transpiring walls is analysed: the concepts of “solvent” and “solute” fluxes are introduced, all possible sign combinations for these fluxes are considered, and relevant examples from membrane processes such as electrodialysis, reverse osmosis and filtration are identified. Besides the dimensionless numbers commonly defined in studying flow and mass transfer problems, new dimensionless quantities appropriate to transpiration problems are introduced, and their limiting values, associated with “drying”, “desalting” and “saturation” conditions, are identified. A simple model predicting the Sherwood number Sh under all possible flux sign combi…

CFD study on the influence of water transpiration on flow and mass transfer in channels with bipolar membranes

The future energetic supply based on the massive use of renewable sources poses issues linked to fluctuations of power produced and consumed, thus requiring the use of energy storage systems.

Current distribution along electrodialysis stacks and its influence on the current-voltage curve: behaviour from near-zero current to limiting plateau

The current maldistribution along the flow path of electrodialysis (ED) units is a well-known phenomenon. However, it has been poorly quantified via experimental tests so far. This work aimed at measuring the current distribution in an ED stack with 40 cm path length, provided with four-segment electrodes. The current-voltage curve (CVC) of each segment was recorded under several operating conditions of inlet concentrations and feed velocity. In the CVC of the first segment, the current increased approaching a saturation, while in that of the remaining segments it passed through a maximum and then settled at near-zero values when high voltage values were applied. The current fraction on the…

Modelling and characterization of electrodialysis systems for multi-ionic solutions

In this work a simplified approach related to membrane properties is required

CFD modelling of profiled-membrane channels for reverse electrodialysis

Abstract: Reverse electrodialysis (RE) is a promising technology for electric power generation from controlled mixing of two differently concentrated salt solutions, where ion-exchange membranes are adopted for the generation of ionic currents within the system. Channel geometry strongly influences fluid flow and thus crucial phenomena such as pressure drop and concentration polarization. Profiled membranes are an alternative to the more commonly adopted net spacers and offer a number of advantages: avoiding the use of non-conductive and relatively expensive materials, reducing hydraulic losses and increasing the active membrane area. In this work, Computational Fluid Dynamic simulations we…

On some issues in the computational modelling of spacer-filled channels for membrane distillation

Abstract This study addresses issues which arise in the computational and experimental modelling of flow and heat/mass transfer in membrane distillation and other processes adopting spacer-filled channels (either planar or spiral wound), but have not been sufficiently clarified in the literature so far. Most of the argumentations presented are based on original computational results obtained by the authors by finite volume simulations; some literature results are also considered. The questions addressed regard the choice of scales for the reduction of data and the definition of dimensionless numbers ( Re , f , Nu , Sh ); the definition of average heat or mass transfer coefficients; the comb…

Membrane Deformation and Its Effects on Flow and Mass Transfer in the Electromembrane Processes

In the membrane processes, a trans-membrane pressure (TMP) may arise due to design features or operating conditions. In most applications, stacks for electrodialysis (ED) or reverse electrodialysis (RED) operate at low TMP (&lt

Comparison of different hollow fibre haemodialysis module configurations by a CFD multiscale approach

Objectives The study aims to predict 3-D flow and solute concentrations fields both for blood and dialysate and overall performance parameters (such as dialysate pressure drop and clearance) for different hollow-fibre haemodialysis modules. Methods A multiscale approach was used. At small (unit cell)-scale, dialysate flow and mass transfer around straight cylindrical fibres arranged in regular lattices were simulated. At module-scale, hydraulic permeabilities and mass transfer coefficients derived from small-scale simulations were used to define two different porous media representative of blood and dialysate, sharing the same volume and exchanging solute. Simulations involved different mod…

ASSESMENT OF TEMPERATURE POLARIZATION IN MEMBRANE DISTILLATION CHANNELS BY LIQUID CRYSTAL THERMOGRAPHY

AbstractThe measurement of local temperature distributions within a membrane distillation (MD) channel is a crucial step for the optimization of the channel and spacer geometry. This information allows the estimation of temperature polarization phenomena, which can dramatically influence the thermal efficiency of the process and the optimal choice of the geometric configuration (net spacer features, channel size, etc.). In the present work, a recently presented experimental technique, based on the use of thermochromic liquid crystals and digital image analysis, has been employed in order to assess the temperature polarization phenomena. The local heat transfer coefficient distribution on th…

Modelling hybrid systems for seawater desalination: electromembrane processes (RED, ARED and ED) coupled with RO

The need to reduce energy consumption in seawater reverse osmosis processes has pushed research towards the development of new hybrid systems in which, for example, other membrane processes can be used to pre-treat seawater. Electrodialysis and reverse electrodialysis can act as a dilution step before seawater enters the RO unit, thus leading to an important energy saving in RO. In this work, two coupled models are proposed for the RED-RO and ED-RO system. Each process model was validated before being used for a sensitivity analysis in which the effect of the integration on the cost saving in the overall process was assessed. The analysis was performed by changing (R)ED voltage and RO press…

Computational Fluid Dynamics of Reverse Electrodialysis Systems

Electrodialysis for wastewater treatment-part II: Industrial effluents

Abstract Electrodialysis and related processes have huge potential in the treatment of effluents from a variety of industrial processes. They can recover water and other valuable products, including heavy metal ions, acids and bases, nutrients, and organics. In recent years, novel and improved systems have been continuously developed as a result of research in the field, showing that the (near) zero liquid discharge approach can be affordable in several industrial applications. A larger market share is expected in the near future.

Multi-physical modelling of reverse electrodialysis

Abstract Reverse electrodialysis (RED) is an electrochemical membrane process that directly converts the energy associated with the concentration difference between two salt solutions into electrical energy by means of a selective controlled mixing. The physics of RED involves the interaction of several phenomena of different nature and space-time scales. Therefore, mathematical modelling and numerical simulation tools are crucial for performance prediction. In this work, a multi-physical modelling approach for the simulation of RED units was developed. A periodic portion of a single cell pair was simulated in two dimensions. Fluid dynamics was simulated by the Navier-Stokes and continuity …

CFD analysis of mass transfer in spacer-filled channels for reverse electrodialysis

Reverse electrodialysis (RE) is a promising technology for electric power generation by converting the chemical potential difference of a salinity gradient, within a stack equipped by selective ion-exchange membranes. Concentration polarization phenomena and pressure drop affect strongly the power output obtainable; therefore the channel geometry is a fundamental operating parameter for the optimization of the system. In this work, Computational Fluid Dynamic simulations were performed to predict fluid flow and mass transfer in spacer-filled channels for RE applications. A parametric analysis for different spacer geometries was carried out; in particular, woven and non woven spacers were si…

CFD analysis of the fluid flow behavior in a reverse electrodialysis stack

Salinity Gradient Power by Reverse Electrodialysis (SGP-RE) technology allows the production of electricity from the different chemical potentials of two differently concentrated salty solutions flowing in alternate channels suitably separated by selective ion exchange membranes. In SGP-RE, as well as in conventional ElectroDialysis (ED) technology, the process performance dramatically depends on the stack geometry and the internal fluid dynamics conditions: optimizing the system geometry in order to guarantee lower pressure drops (DP) and uniform flow rates distribution within the channels is a topic of primary importance. Although literature studies on Computational Fluid Dynamics (CFD) a…

A CFD MODEL FOR THE PERFORMANCE PREDICTION OF HOLLOW FIBRE HAEMODIALYSIS MODULES

Objectives: The model proposed aims to predict how geometric, transport and operative parameters affect the performances of hollow-fibre membrane modules for haemodialysis, especially solute clearance. Methods: A two-scale approach was used. Preliminarily, dialysate flow and mass transfer around fibre bundles were simulated at Unit Cell level, i.e. in a single periodic unit of the bundle. For a given porosity, both regular lattices (square or hexagonal) and random fibre arrangements were studied. From the predicted friction coefficients and Sherwood numbers, permeability and solute exchange terms were derived to be used in a porous media model of the whole module. Solute concentrations on t…

CFD prediction of shell-side flow and mass transfer in regular fiber arrays

Numerical simulations were conducted for fully developed, steady-state flow with mass transfer in fiber bundles arranged in regular lattices. The porosity was 0.5 and the Schmidt number 500. Several combinations of axial flow, transverse flow and flow attack angles in the cross-section plane were considered. The axial and transverse Reynolds numbers Rez , ReT were made to vary from 10(^−4) to 10(^2). Concentration boundary conditions, and the definition of an average Sherwood number, were addressed. Results for the hydraulic permeability were compared with the literature. Both hexagonal and square lattices were found to be hydraulically almost isotropic up to transverse flow Reynolds number…

Electrodialysis Applications in Wastewater Treatment for Environmental Protection and Resources Recovery: A Systematic Review on Progress and Perspectives

This paper presents a comprehensive review of studies on electrodialysis (ED) applications in wastewater treatment, outlining the current status and the future prospect. ED is a membrane process of separation under the action of an electric field, where ions are selectively transported across ion-exchange membranes. ED of both conventional or unconventional fashion has been tested to treat several waste or spent aqueous solutions, including effluents from various industrial processes, municipal wastewater or salt water treatment plants, and animal farms. Properties such as selectivity, high separation efficiency, and chemical-free treatment make ED methods adequate for desalination and othe…

Coupling CFD with a one-dimensional model to predict the performance of reverse electrodialysis stacks

Abstract Different computer-based simulation models, able to predict the performance of Reverse ElectroDialysis (RED) systems, are currently used to investigate the potentials of alternative designs, to orient experimental activities and to design/optimize prototypes. The simulation approach described here combines a one-dimensional modelling of a RED stack with a fully three-dimensional finite volume modelling of the electrolyte channels, either planar or equipped with different spacers or profiled membranes. An advanced three-dimensional code was used to provide correlations for the friction coefficient (based on 3-D solutions of the continuity and Navier-Stokes equations) and the Sherwoo…

A parametric CFD study of hollow fiber membrane modules for hemodialysis

Hemodialysis is a membrane-based process in which solute transport from the patient’s blood to a rinsing solution (dialysate) occurs by diffusion and ultrafiltration. Devices used in hemodialysis are cylindrical modules filled with hollow-fiber membranes which allow the removal of toxic substances and metabolic wastes from the blood, but inhibit the passage of proteins and cells to the dialysate. A predictive porous-media model of hemodialysis was developed and validated against experimental data. Unlike previous literature models, it requires only basic membrane properties (hydraulic and diffusive permeabilities and reflection coefficients) instead of relying on empirically adjusted global…

Electrochemical abatement of chloroethanes in water: Reduction, oxidation and combined processes

An electrochemical route, based on the anodic oxidation to carbon dioxide coupled with the cathodic reduction to de-halogenated hydrocarbons, was proposed for the treatment of waters contaminated by chloroethanes. The electrochemical abatement of two model compounds, namely 1,2-dichloroethane and 1,1,2,2-tetrachloroethane, was carried out by cathodic reduction at silver, anodic oxidation at boron doped diamond (BDD) and combined processes. The anodic oxidation gives rise to a high abatement of the concentration of both these compounds and of COD. The reduction of 1,1,2,2-tetrachloroethane proceeds also with high abatement but with the formation of some halogenated intermediates and final pr…

Fluid-structure interaction in electromembrane processes: modelling of membrane deformation, fluid dynamics and mass transfer

In recent years, water and energy supply issues have boosted a noticeable interest in the scientific community on electromembrane processes such as electrodialysis and reverse electrodialysis. In order to gain an important place in the industrial market, technological challenges on various aspects are involved for the optimization of these processes. In this context, profiled membranes exhibit interesting performances and offer countless geometric alternatives. However, the mechanical behavior of the membranes and its interaction with fluid dynamics has been poorly investigated so far. In membrane-based processes, a trans-membrane pressure (Ptm) between the different solutions flowing throu…

Modelling and cost analysis of hybrid systems for seawater desalination: Electromembrane pre-treatments for Reverse Osmosis

Abstract The need to reduce energy consumption in seawater Reverse Osmosis (RO) process has pushed research towards the development of new hybrid systems in which, for example, other membrane processes can be used to pre-treat seawater. Electrodialysis (ED) and Reverse Electrodialysis (RED) can act as a pre-desalting step before seawater enters the RO unit, thus leading to an important energy saving in RO. In this work, two coupled models are proposed for the RED-RO and ED-RO systems. Each process model was validated. Then a sensitivity analysis was performed to assess the effect of the integration on the overall process cost saving. The analysis was performed by changing ED or RED voltage …

Experiments and modelling for determining the Limiting Current Density in Electrodialysis units

In the present work, in order to explore such issues on the LCD identification, we performed in-situ measurements with ED units, assessing the influence of operating conditions and validating a purposely implemented process simulator, which was then used for further investigation

CFD analysis of concentration polarization phenomena in spacer-filled channels for Reverse Electro-Dialysis

In this work, carried out within the EU-FP7 funded REAPower project, CFD simulations were carried out in order to study the fluid flow behaviour and mass transport phenomena within spacer-filled channels.

Mechanical-fluid dynamics coupled model for profiled Ion Exchange Membranes design

In this work, we developed an advanced model useful for the design of profiled IEMs, based on the coupled simulation of local mechanical deformations and of fluid dynamics and associated mass transport phenomena within deformed channels

Modelling of Electrodialysis units by a multi-scale process simulator

Drinking water production by desalination is an interesting alternative to face water scarcity issues. Electrodialysis (ED) is an electro-membrane process that is actually gaining attention as a competitive alternative for seawater and brackish water desalination due to recent developments in manufacturing of high performance ion exchange membranes (IEMs). In this context, a suitable process simulator can be a very effective tool in order to drive the design of optimized ED systems. In this work a novel mathematical model of ED units was developed by a hierarchical simulation strategy of separation of scales, in order to address the full simulation problem. The model was implemented in PSE …

CFD parametrical study of the spacer geometry for Membrane Distillation

Membrane Distillation (MD) is a thermal process that separates water from aqueous solutions containing non-volatile components such as salt. Water vapor from the hot feed channel permeates through a hydrophobic membrane thanks to a partial pressure gradient, and condenses in the cool channel. One of the main advantages of MD is the easy coupling with renewable resources, as the solar thermal energy. In the various MD configurations developed, net spacers are used in order to support the membrane, thus creating the channels; moreover, they can counteract the side effects of temperature polarization by promoting mixing. However, the presence of the spacer involves an increase of pressure drop…

A 2-D model of electrodialysis stacks including the effects of membrane deformation

Abstract Membrane-based processes have gained a relevant role in many engineering applications. Much effort has been devoted to thoroughly understand the fundamental phenomena behind them. However, membrane deformation has been taken into consideration only recently, although much evidence has shown its impacts in many applications. This work presents a novel 2-D, multi-scale, semi-empirical process model able to predict the behavior and the performance of Electrodialysis (ED) systems in cross-flow configurations in the presence and absence of local membrane deformations. The model exploits the results and the simulation approaches of previous fluid-structure investigations performed by the…

Bipolar membrane reverse electrodialysis for the sustainable recovery of energy from pH gradients of industrial wastewater: Performance prediction by a validated process model

Abstract The theoretical energy density extractable from acidic and alkaline solutions is higher than 20 kWh m−3 of single solution when mixing 1 M concentrated streams. Therefore, acidic and alkaline industrial wastewater have a huge potential for the recovery of energy. To this purpose, bipolar membrane reverse electrodialysis (BMRED) is an interesting, yet poorly studied technology for the conversion of the mixing entropy of solutions at different pH into electricity. Although it shows promising performance, only few works have been presented in the literature so far, and no comprehensive models have been developed yet. This work presents a mathematical multi-scale model based on a semi-…

Investigation of Reverse ElectroDialysis Units by Multi-Physical Modelling

Reverse electrodialysis (RED) is an electrochemical membrane process that converts the salinity gradient energy between two solutions into electric current, by using ion exchange membranes. A novel multi-physical approach for RED modelling is proposed. 2-D simulations of one cell pair with tertiary current distribution (Nernst–Plank equation and local electroneutrality) were performed. Moreover, the Donnan exclusion theory was implemented for simulating double layer phenomena. Transport phenomena and electrochemical behavior were well described. The influence of membrane/channel configuration, dilute concentration and feeds velocity on the process performance was assessed. For a dilute conc…

Pressure drop in woven-spacer-filled channels for reverse electrodialysis: CFD prediction and experimental validation

Reverse electrodialysis (RED) is a promising technology for electric power generation by the chemical potential difference of two salt solutions within a stack equipped by selective ionexchange membranes (salinity gradient energy). Mechanical energy is required for pumping the feed solutions, which can reduce dramatically the net power output. In this work Computational Fluid Dynamics (CFD) simulations of spacer-filled channels for RED were carried out in parallel with an experimental campaign focused on the collection of data for model validation.

Geometrical characterization of reverse electrodialysis stack via CFD simulations

In the presente work, CFD simulations were carried out in order to assess the effects of different parameters on the global process efficiency, such as the choice of spacer material and morphology, and the optimisation of feed and blowdown distribution systems

A comprehensive multi-scale model for bipolar membrane electrodialysis (BMED)

Bipolar membrane electrodialysis (BMED) is a technology combining solute and solvent dissociation to produce chemicals. In the recent decades, it has been typically studied for the production of valuable acid and base solutions from salt streams. Although many works have been devoted to the experimental investigation of BMED, only a few efforts have focused on its mathematical modelling. In the present work, a comprehensive process model based on a multi-scale approach with distributed parameters is presented for the first time. Five models related to four different dimensional scales were fully integrated to form a comprehensive tool. The integrated model was developed by using the process…

Flow and mass transfer in spacer-filled channels for reverse electrodialysis: a CFD parametrical study

Abstract In reverse electrodialysis (RED) concentration polarization phenomena and pressure drop affect strongly the power output obtainable; therefore the channel geometry has a crucial impact on the system optimization. Both overlapped and woven spacers are commonly commercialised and adopted for RED experiments; the latter exhibit some potential advantages, such as better mixing and lower shadow effect, but they have been poorly investigated in the literature so far. In this work, computational fluid dynamics was used to predict fluid flow and mass transfer in spacer-filled channels for RED applications. A parametric analysis for different spacer geometries was carried out: woven (w) and…

Measurements of temperature polarization phenomena in membrane distillation channels by a thermographic technique

In the present work, a recently presented experimental technique, based on the use of thermochromic liquid crystals (TLCs) and digital image processing, has been employed in order to measure the temperature and local heat transfer coefficient distribution on the membrane surface in a MD spacer-filler channel

A novel 2D process model of electrodialysis units in cross-flow layout for the assessment of membrane deformation effects

Reverse electrodialysis

Abstract Reverse electrodialysis (RED) technology has grown significantly in the last decade, gaining a fast increase in its technology readiness level and presenting some interesting examples of RED pilot systems operating under very different real environments. In this chapter, an overview of technological developments and piloting examples are reported. In particular, a short introduction is given on the historical trend of RED technology growth, followed by a careful analysis of which feed solutions can be adopted and how these can affect the process performance, potentials, and applications. Most prominent fluid dynamics aspects for the RED process are presented, highlighting how these…

CFD prediction of flow, heat and mass transfer in woven spacer-filled channels for membrane processes

Abstract Flow and heat or mass transfer in channels provided with woven spacers made up of mutually orthogonal filaments were studied by Computational Fluid Dynamics. The problem addressed was the combined effect of the parameters that characterize the process: pitch to height ratio P/H (2, 3 and 4), flow attack angle θ (0, 7, 15, 20, 30, 40 and 45°) and Reynolds number Re (from ~1 to ~4000). The Prandtl number was 4.33, representative of water at ~40°C, while the Schmidt number was 600, representative of NaCl solutions. Simulations were performed by the finite volume code Ansys CFX™ 18.1 using very fine grids of ~6 to ~14 million volumes. For Re > ~400, the SST turbulence model was used to…

Water desalination by capacitive electrodialysis: Experiments and modelling

Abstract Electrodialysis-related technologies keep spreading in multiple fields, among which water desalination still plays a major role. A new technology that has not yet been thoroughly investigated is capacitive electrodialysis (CED), which couples the standard ED with capacitive electrodes. CED has a number of advantages such as removal of toxic products and system simplification. Little mention is made of this technology in the literature and, to the best of our knowledge, no modelling works have ever been presented. In this work, the CED process has been studied through experiments and modelling. A CED model is presented for the first time. With a simple calibration based on macroscop…

Ionic shortcut currents via manifolds in reverse electrodialysis stacks

Abstract Reverse electrodialysis (RED) is a blue energy technology for clean and sustainable electricity harvesting from the mixing entropy of salinity gradients. Recently, many efforts have been devoted to improving the performance of RED units by developing new ion-exchange membranes and by reducing the detrimental phenomena affecting the process. Among these sources of “irreversibility”, the shortcut currents (or parasitic currents) flowing through alternative pathways may affect the process efficiency. Although such phenomena occur in several electrochemical processes (e.g. fuel cells, bipolar plate cells and vanadium redox flow batteries), they have received a poor attention in RED uni…

Electrodialysis with asymmetrically profiled membranes: Influence of profiles geometry on desalination performance and limiting current phenomena

Abstract Electrodialysis (ED) has recently gained much attention in the wide field of desalination and water treatment. However, energy consumption and capital costs may impair the process competitiveness. In this regard, limiting current density (LCD) and current efficiency (η) are key performance parameters for optimized ED systems. In this work, an experimental campaign was carried out characterizing the performance of ED stacks when adopting asymmetrically profiled membranes. Current–voltage curves were recorded under different operating conditions mimicking the operation of brackish water or seawater desalination units. Results showed that there was a preferable direction of the electr…

On the modelling of an Acid/Base Flow battery: an innovative electrical energy storage device based on pH and salinity gradients

The Acid/Base Flow Battery (AB-FB) is an innovative and sustainable way to store electric energy. It can theoretically guarantee an energy density of about 11 kWh/m3, which is higher than that provided by pumped hydropower, osmotic energy storage and compressed air. The AB-FB stores energy as pH and salinity gradients by employing a stack provided with (i) channels, hosting the solutions at difference pH and concentrations, separated by (ii) monopolar and bipolar ion exchange membranes. Two different membrane processes are involved: the Bipolar Membrane Electrodialysis (ED-BM) as charging step and its opposite, Bipolar Membrane Reverse Electrodialysis (RED-BM) as discharging step. The prese…

A novel fluid-structure 2D modelling tool for the assessment of membrane deformation effects on electrodialysis units performances

Performance comparison between overlapped and woven spacers for membrane distillation

The sustainable production of freshwater from seawater desalination is receiving increasing attention. Recently, some desalination technologies are taking advantage from the coupling with renewable resources; among them, membrane distillation (MD) is one of the most promising since it can be easily powered by low-grade thermal energy. MD being an emerging technology, efforts are required to optimize geometry and operating conditions of real units in order to reduce the unitary freshwater production cost. In particular, temperature polarization is a well-known detrimental effect for the process driving force; spacers are traditionally used to enhance mixing and make temperature boundary laye…

Electrochemical treatment of organic pollutants in macro and micro reactors

Reverse electrodialysis: Applications

Reverse electrodialysis (RED) technology has grown significantly in the last decade, gaining a fast increase in its technology readiness level and presenting some interesting examples of RED pilot systems operating under very different real environments. In this chapter, an overview of technological developments and piloting examples are reported. In particular, a short introduction is given on the historical trend of RED technology growth, followed by a careful analysis of which feed solutions can be adopted and how these can affect the process performance, potentials, and applications. Most prominent fluid dynamics aspects for the RED process are presented, highlighting how these can infl…

Analisi numerica degli effetti della deformazione di membrane a scambio ionico sulla distribuzione dei fluidi in canali di Elettrodialisi

L’elettrodialisi (ED) è una promettente tecnologia a membrana utilizzata in diversi campi, ad esempio nella dissalazione delle acque e nell’industria alimentare. L’ED usa un potenziale elettrico per indurre una migrazione selettiva di cationi ed anioni da una soluzione elettrolitica ad un’altra, sfruttando membrane a scambio ionico. Membrane anioniche e cationiche sono alternativamente collocate all’interno di una unità ED. A queste sono solitamente interposti spaziatori che prevengono il contatto tra le membrane e delineano i canali in cui scorrono le soluzioni. L’utilizzo di membrane profilate consente di costruire unità prive di tradizionali spaziatori a rete non conduttivi. In genere, l…

Pressure-Induced Deformation of Pillar-Type Profiled Membranes and Its Effects on Flow and Mass Transfer

In electro-membrane processes, a pressure difference may arise between solutions flowing in alternate channels. This transmembrane pressure (TMP) causes a deformation of the membranes and of the fluid compartments. This, in turn, affects pressure losses and mass transfer rates with respect to undeformed conditions and may result in uneven flow rate and mass flux distributions. These phenomena were analyzed here for round pillar-type profiled membranes by integrated mechanical and fluid dynamics simulations. The analysis involved three steps: (1) A conservatively large value of TMP was imposed, and mechanical simulations were performed to identify the geometry with the minimum pillar density…

Electrodialysis for water desalination: A critical assessment of recent developments on process fundamentals, models and applications

Abstract The need for unconventional sources of fresh water is pushing a fast development of desalination technologies, which proved to be able to face and solve the problem of water scarcity in many dry areas of the planet. Membrane desalination technologies are nowadays leading the market and, among these, electrodialysis (ED) plays an important role, especially for brackish water desalination, thanks to its robustness, extreme flexibility and broad range of applications. In fact, many ED-related processes have been presented, based on the use of Ion Exchange Membranes (IEMs), which are significantly boosting the development of ED-related technologies. This paper presents the fundamentals…

Electromembrane Processes: Experiments and Modelling

The increasing demand for water and energy poses technological challenges to the implementation of efficient concepts for a sustainable development. In this perspective, electromembrane processes (EMPs) can play a crucial role in green chemistry schemes oriented towards circular economy approaches and renewable energy systems. EMPs are based on the use of ion-exchange membranes under the action of an electric field. Versatility, selectivity, high recovery, and chemical-free operations are their main strengths. Experimental campaigns and modelling tools are prompting the improvement of consolidated processes and the development of novel concepts. Several application fields have been proposed…